描述
产品简要说明
Metso IBC D201138是一款工业级智能控制器，核心功能包括：
多协议兼容：支持Modbus、CANopen、EtherCAT工业协议
电机控制：集成矢量控制算法，支持变频调速与伺服驱动
环境适应性：IP65防护等级，耐受-25°C至60°C环境
模块化扩展：支持I/O扩展卡、通信模块灵活配置
产品详细说明
1.技术架构与功能特性
硬件架构：
处理器：NXP ARM Cortex-A7（主频1GHz）
存储配置：2GB DDR3+8GB eMMC（支持MicroSD卡扩展）
扩展接口：
4×PCIe x1（支持GPU卡、FPGA卡扩展）
8×USB 3.2 Gen2（支持工业摄像头、传感器直连）
软件能力：
电机控制：内置矢量控制算法，支持永磁同步电机（PMSM）与步进电机驱动
协议转换：跨协议数据映射（如将EtherCAT信号转换为Modbus指令）
实时控制：1ms级任务调度，支持1024点I/O并发处理
2.工业环境适配性
极端温度管理：
被动散热设计：采用石墨烯复合材料散热片，60°C环境下温升≤5°C
低温启动：内置PTC加热膜，-25°C环境下启动时间≤30秒
抗振动设计：
结构加固：镁铝合金机身+橡胶减震垫，通过IEC 60068-2-64振动测试
连接器防护：M12工业连接器，抗拉力≥50N
技术规格:Metso IBC D201138
参数项规格描述
处理器NXP ARM Cortex-A7（主频1GHz）
存储配置2GB DDR3+8GB eMMC（支持MicroSD卡扩展）
通信接口4×Gigabit Ethernet（支持PoE++）、2×CAN总线、1×RS485
防护等级IP65（防尘防水）
工作温度-25℃至60℃
电源输入24V DC（冗余双路供电，支持宽电压18-36V）
I/O扩展支持8个PCIe扩展槽（最大扩展至128通道DI/DO）
核心价值与性能亮点
1.智能电机控制
技术突破：某钢铁厂部署IBC D201138后，电机能耗降低15%（基于实时负载调整算法）
2.模块化设计优势
场景适配：在水处理厂中，通过扩展水质分析模块实现pH值、浊度等参数本地化控制，响应延迟≤50ms
应对挑战，创造价值
1.复杂网络环境
技术突破：某海上风电场使用IBC D201138后，网络中断期间数据缓存能力提升至24小时（支持断点续传）
2.多协议系统整合
场景案例：汽车制造厂通过IBC D201138实现DCS系统与MES系统数据互通，集成周期缩短60%
Product brief description
Metso IBC D201138 is an industrial-grade intelligent controller with core functions including:
Multi-protocol compatibility:Supports Modbus,CANopen,and EtherCAT industrial protocols
Motor control:integrated vector control algorithm,supports frequency conversion speed regulation and servo drive
Environmental adaptability:IP65 protection rating,tolerant to-25°C to 60°C environment
Modular expansion:supports flexible configuration of I/O expansion cards and communication modules
Product details
1.Technical architecture and functional characteristics
Hardware architecture:
Processor:NXP ARM Cortex-A7(main frequency 1GHz)
Storage configuration:2GB DDR3+8GB eMMC(supports MicroSD card expansion)
Extended interface:
4×PCIe x1(supports GPU card and FPGA card expansion)
8×USB 3.2 Gen2(supports direct connection of industrial cameras and sensors)
Software capabilities:
Motor control:built-in vector control algorithm,supports permanent magnet synchronous motor(PMSM)and stepper motor drive
Protocol conversion:cross-protocol data mapping(such as converting EtherCAT signals to Modbus instructions)
Real-time control:1ms level task scheduling,supporting 1024-point I/O concurrent processing
2.Industrial environment adaptability
Extreme temperature management:
Passive heat dissipation design:Use graphene composite heat sink,temperature rise≤5°C under 60°C environment
Low temperature start:built-in PTC heating film,start time≤30 seconds under-25°C environment
Vibration-resistant design:
Structural reinforcement:magnesium-aluminum alloy body+rubber shock absorbing pad,passed IEC 60068-2-64 vibration test
Connector protection:M12 industrial connector,tensile resistance≥50N
Technical Specifications:Metso IBC D201138
Parameters Specification Description
Processor NXP ARM Cortex-A7(main frequency 1GHz)
Storage configuration 2GB DDR3+8GB eMMC(supports MicroSD card expansion)
Communication interface 4×Gigabit Ethernet(supports PoE++),2×CAN bus,1×RS485
Protection level IP65(dust-proof and waterproof)
Operating temperature-25℃to 60℃
Power input 24V DC(redundant dual power supply,support wide voltage 18-36V)
I/O expansion supports 8 PCIe expansion slots(maximum expansion to 128 channels DI/DO)
Core Valuesand Performance Highlights
1.Smart motor control
Technical breakthrough:After a steel plant deployed IBC D201138,the motor energy consumption was reduced by 15%(based on real-time load adjustment algorithm)
2.Advantages of modular design
Scenario adaptation:In the water treatment plant,localized control of pH value,turbidity and other parameters through the extended water quality analysis module,with a response delay of≤50ms
Respond to challenges and create value
1.Complex network environment
Technical breakthrough:After an offshore wind farm uses IBC D201138,the data cache capacity has been improved to 24 hours during network interruption(supports breakpoint continuous transmission)
2.Multi-protocol system integration
Scenario case:Automobile manufacturing plants realize data interoperability between DCS system and MES system through IBC D201138,and the integration cycle is shortened by 60%.
