描述
ABB 100472-012产品详情解析
ABB 100472-012是ABB集团推出的一款高性能振动传感器,属于其状态监测与预测性维护解决方案的核心组件之一。该产品通常为单轴或三轴压电式加速度传感器(IEPE类型),专为工业旋转机械(如电机、泵、风机、压缩机、汽轮机等)的振动监测设计,具备高精度、宽频响应和强环境适应性,广泛应用于电力、石油天然气、化工、冶金、轨道交通等行业。以下从功能特性、技术参数、应用场景及优势特点等方面进行详细说明:
一、产品概述
型号:100472-012
类别:
压电式加速度传感器(IEPE类型):基于压电陶瓷材料的压电效应,将机械振动转换为电荷信号,内置信号调理电路(IEPE),输出低阻抗电压信号,适用于动态振动测量。
可选配置:单轴或三轴测量(具体需确认型号变体,如100472-012-01为单轴,100472-012-03为三轴)。
核心定位:
实时监测机械设备的振动加速度、速度或位移,为设备状态评估、故障诊断及预测性维护提供关键数据。
可与ABB的800xA Condition Monitoring系统、ABB Ability™状态监测服务或第三方数据采集系统(DAQ)无缝集成。
二、核心功能模块
振动信号检测
检测原理:
压电陶瓷材料在受到机械振动时产生电荷,内置IEPE电路将电荷信号转换为电压信号(如±5V或±10V),便于长距离传输和抗干扰。
检测参数:
加速度:测量振动加速度峰值、有效值(RMS)或频谱,单位为m/s²或g(1g=9.81 m/s²)。
速度/位移:通过外接积分器或内置电路将加速度信号转换为速度(mm/s)或位移(μm),用于评估振动严重程度。
多频段监测
频率响应:
典型带宽:0.5Hz至10kHz(部分型号可扩展至20kHz),覆盖低频(如不平衡、不对中)到高频(如轴承故障、齿轮啮合)振动。
动态范围:
高信噪比(SNR),可捕捉微弱振动信号(如早期轴承缺陷),量程可选±10g至±500g(依型号配置)。
ABB 100472-012 Product Details
The ABB 100472-012 is a high-performance vibration sensor launched by ABB,a core component of its Condition Monitoring and Predictive Maintenance solutions.This product is typically a uniaxial or triaxial piezoelectric accelerometer(IEPE type),designed specifically for vibration monitoring of industrial rotating machinery(such as motors,pumps,fans,compressors,and steam turbines).Featuring high accuracy,wide-band response,and strong environmental adaptability,it is widely used in industries such as power,oil and gas,chemicals,metallurgy,and rail transportation.The following provides a detailed description of its functional characteristics,technical parameters,application scenarios,and advantages:
I.Product Overview
Model:100472-012
Category:
Piezoelectric accelerometer(IEPE type):Based on the piezoelectric effect of piezoelectric ceramic materials,it converts mechanical vibration into a charge signal.With built-in signal conditioning circuitry(IEPE),it outputs a low-impedance voltage signal,making it suitable for dynamic vibration measurement.Available configurations:Single-axis or tri-axis measurement(please confirm model variant,e.g.,100472-012-01 for single-axis,100472-012-03 for tri-axis).
Core Positioning:
Real-time monitoring of vibration acceleration,velocity,or displacement of mechanical equipment,providing critical data for equipment condition assessment,fault diagnosis,and predictive maintenance.
Seamlessly integrates with ABB’s 800xA Condition Monitoring system,ABB Ability™Condition Monitoring Services,or third-party data acquisition systems(DAQ).
II.Core Functional Modules
Vibration Signal Detection
Detection Principle:
Piezoelectric ceramic materials generate an electric charge when subjected to mechanical vibration.The built-in IEPE circuit converts the charge signal into a voltage signal(e.g.,±5V or±10V),facilitating long-distance transmission and resisting interference.
Detection Parameters:
Acceleration:Measures peak value,effective value(RMS),or frequency spectrum of vibration acceleration in m/s²or g(1g=9.81 m/s²).Velocity/Displacement:Acceleration signals are converted to velocity(mm/s)or displacement(μm)via an external integrator or internal circuitry for vibration severity assessment.
Multi-band Monitoring
Frequency Response:
Typical bandwidth:0.5Hz to 10kHz(extendable to 20kHz on some models),covering low-frequency vibrations(such as imbalance and misalignment)to high-frequency vibrations(such as bearing faults and gear meshing).
Dynamic Range:
High signal-to-noise ratio(SNR)enables detection of weak vibration signals(such as early-stage bearing defects).The measurement range is selectable from±10g to±500g(depending on the model configuration).
ABB Model: GBU72 3BHE055094R0002 Model: 3BHE055094R0002 GBU72 Model: GBU72 Model: 3BHE055094R0002 Model: 3BHE031197R0001 Model: 3BHB030310R0001 Model: 73BHE055094R0002 GBU72 Model: 73BHE055094R0002 Model: GBU72 Model: ABB PCS6000 PRODUCT FAMLIY ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101