描述
ABB 3HAC14040-1是ABB工业机器人核心部件中的数字量输入/输出（DI/DO）模块，属于DSQC系列的高密度扩展单元，专为IRC5控制器设计，提供64路数字输入（DI）和64路数字输出（DO），适用于中大型自动化系统中高效、大规模的开关量信号处理。以下是详细产品信息：
1.产品概述
核心定位：
高密度I/O中枢：单模块集成64入64出，在标准19英寸机架空间内实现双倍于3HAC14038-1的信号容量，显著降低系统复杂度与成本，尤其适合传感器与执行器数量多、布局紧凑的场景（如汽车焊接线、智能仓储分拣系统）。
兼容性：
适配IRC5/IRC5 Compact控制器（需控制器软件版本≥V6.0，支持多模块并行扩展，最多可叠加4个模块，实现256入256出）。
可与ABB安全模块（如3HAC11179-1）、模拟量模块（如3HAC029818-001）等组合使用，构建混合信号控制系统。
典型应用场景：
大规模信号采集：连接数十至上百个传感器（如光电开关、接近开关、编码器、按钮、安全光幕），采集设备状态、位置、操作指令、安全信号（如汽车总装线中的零件检测与防错）。
多设备控制：驱动数十至上百个执行器（如电磁阀、继电器、指示灯、小型电机、气缸），控制复杂工艺流程（如3C电子组装中的多工位协同操作）。
系统集成：与外部PLC、HMI、视觉系统、MES系统通信，实现机器人与周边设备的深度协同（如智能工厂中的AGV调度、机器人分拣、质量检测联动）。
2.核心功能与参数
数字输入（Digital Input,DI）
通道数量：64路（独立通道，支持64个不同信号并行采集）。
信号类型：
电压输入：24V DC（兼容NPN/PNP型传感器，输入阻抗≥10kΩ，适配长距离信号传输（≤500米））。
信号电平：
逻辑“0”：0V~5V（低电平有效）。
逻辑“1”：15V~30V（高电平有效）。
电气特性：
响应时间：<0.5ms（比3HAC14038-1更快，适合高速运动控制，如半导体封装设备中的精密定位）。
滤波功能：
硬件滤波：内置RC滤波电路，抑制高频噪声（≥1MHz）（如变频器、伺服驱动器干扰）。
软件滤波：可配置去抖动时间（0.1ms~100ms），消除机械接触抖动（如高速冲压机中的限位开关信号稳定）。
过压保护：
TVS二极管：抑制输入端瞬态过电压（≤60V），保护模块内部电路。
自恢复保险丝：防止持续过流，故障排除后自动恢复。
数字输出（Digital Output,DO）
通道数量：64路（独立通道，支持64个不同负载并行控制）。
信号类型：
电压输出：24V DC（源型输出，负载能力≥200mA/通道，可驱动小型继电器、电磁阀、指示灯、固态继电器（SSR））。
信号电平：
逻辑“0”：0V（输出关闭）。
逻辑“1”****：24V DC（输出开启）。
电气特性：
驱动能力：
单通道最大电流****：200mA（可并联多通道驱动中等功率负载，如多个电磁阀组、LED灯带）。
总输出电流****：≤12.8A（需配置外部电源模块，如ABB 3HAC029818-001电源单元或独立24V DC电源）。
响应时间：<0.5ms（快速响应控制指令，如紧急停止时切断负载）。
过载保护：
热保护：内置温度传感器，当输出短路或过载时自动关断输出，防止模块过热损坏。
短路保护：每通道独立短路检测，故障定位精准。
The ABB 3HAC14040-1 is a digital input/output(DI/DO)module,a core component of ABB industrial robots.It is a high-density expansion unit in the DSQC series and designed specifically for the IRC5 controller.It provides 64 digital inputs(DIs)and 64 digital outputs(DOs),suitable for efficient,large-scale digital signal processing in medium-to-large automation systems.Below is detailed product information:
1.Product Overview
Core Positioning:
High-density I/O hub:A single module integrates 64 inputs and 64 outputs,achieving double the signal capacity of the 3HAC14038-1 within a standard 19-inch rack space.This significantly reduces system complexity and cost,making it particularly suitable for applications with a large number of sensors and actuators in compact layouts,such as automotive welding lines and intelligent warehousing and sorting systems.Compatibility:
Compatible with IRC5/IRC5 Compact controllers(requires controller software version≥V6.0,supports multi-module parallel expansion,and can stack up to four modules to achieve 256 inputs and 256 outputs).
Can be combined with ABB safety modules(such as 3HAC11179-1)and analog modules(such as 3HAC029818-001)to build mixed-signal control systems.
Typical Application Scenarios:
Large-Scale Signal Acquisition:Connecting dozens to hundreds of sensors(such as photoelectric switches,proximity switches,encoders,buttons,and safety light curtains)to collect device status,position,operating instructions,and safety signals(e.g.,part inspection and error prevention in automotive assembly lines).
Multi-Device Control:Driving dozens to hundreds of actuators(such as solenoid valves,relays,indicator lights,small motors,and cylinders)to control complex process flows(e.g.,multi-station collaborative operations in 3C electronics assembly).System Integration:Communicates with external PLCs,HMIs,vision systems,and MES systems to achieve deep collaboration between robots and peripheral equipment(such as AGV scheduling,robot sorting,and quality inspection in smart factories).
2.Core Functions and Parameters
Digital Input(DI)
Number of Channels:64(independent channels,supporting parallel acquisition of 64 different signals).
Signal Type:
Voltage Input:24V DC(compatible with NPN/PNP sensors,input impedance≥10kΩ,suitable for long-distance signal transmission(≤500m)).
Signal Level:
Logic”0″:0V~5V(active low).
Logic”1″:15V~30V(active high).
Electrical Characteristics:
Response Time:<0.5ms(faster than the 3HAC14038-1,suitable for high-speed motion control,such as precision positioning in semiconductor packaging equipment).Filtering Function:
Hardware Filtering:Built-in RC filter circuit suppresses high-frequency noise(≥1MHz)(such as interference from inverters and servo drives).
Software Filtering:Configurable debounce time(0.1ms-100ms)eliminates mechanical contact jitter(such as stabilizing limit switch signals in high-speed stamping machines).
Overvoltage Protection:
TVS Diode:Suppresses transient overvoltages(≤60V)at the input,protecting the module’s internal circuitry.
Resettable Fuse:Prevents continuous overcurrent and automatically recovers after the fault is resolved.
Digital Output(DO)
Number of Channels:64(independent channels,supporting parallel control of 64 different loads).
Signal Type:
Voltage Output:24V DC(source output,load capacity≥200mA/channel,capable of driving small relays,solenoid valves,indicator lights,and solid-state relays(SSRs)).
Signal Level:
Logic”0″:0V(output off).Logic”1″:24V DC(output on).
Electrical Characteristics:
Drive Capacity:
Maximum Current per Channel:200mA(Multiple channels can be connected in parallel to drive medium-power loads,such as multiple solenoid valves or LED strips).
Total Output Current:≤12.8A(Requires an external power supply,such as the ABB 3HAC029818-001 power supply unit or an independent 24V DC power supply).
Response Time:<0.5ms(Fast response to control commands,such as load disconnection during an emergency stop).
Overload Protection:
Thermal Protection:A built-in temperature sensor automatically shuts down the output in the event of an output short circuit or overload,preventing overheating and damage to the module.
Short-Circuit Protection:Independent short-circuit detection for each channel ensures precise fault location.
ABB Model: GBU72 3BHE055094R0002 Model: 3BHE055094R0002 GBU72 Model: GBU72 Model: 3BHE055094R0002 Model: 3BHE031197R0001 Model: 3BHB030310R0001 Model: 73BHE055094R0002 GBU72 Model: 73BHE055094R0002 Model: GBU72 Model: ABB PCS6000 PRODUCT FAMLIY ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101
