描述
ABB 5SNS_0100W120000产品详情解析
5SNS_0100W120000是ABB集团生产的一款高压IGBT(绝缘栅双极型晶体管)模块,属于半导体功率器件领域,专为高压、大功率电力电子系统设计(如柔性交流输电、高压直流输电、大容量电机驱动等)。以下从产品定位、技术规格、应用场景及选型建议等方面展开详细说明:
一、产品定位与核心作用
定位
**5SNS_0100W120000是ABB高压IGBT模块系列中的大功率型产品,采用第5代高压IGBT芯片技术,结合低损耗、高短路耐受、高可靠性设计,适用于6kV~10kV高压工业驱动、电网功率调节、可再生能源并网等场景。
设计特点:针对高电压(12000V)、中电流(100A)、中低频开关(0.5kHz~2kHz)需求优化,具备低导通压降、高抗短路能力、低热阻等特性,支持并联扩展以实现更高功率。
核心作用
高压功率转换:实现直流电(DC)与交流电(AC)的高效双向转换,支持高压电机调速、电网功率因数校正、无功补偿。
节能降耗:通过低损耗设计,减少开关过程中的能量损耗,提升系统效率(如SVG效率提升3%~5%)。
系统保护:内置过温、过压、过流保护电路,防止器件损坏或系统故障,延长设备寿命。
二、技术规格与性能参数
1.电气参数
额定电压(V_CES):12000V(典型值,适用于6kV~10kV系统,可定制15000V版本)。
额定电流(I_C):100A(壳温80℃时的连续导通电流,支持1.2倍过载1分钟)。
短路耐受时间(T_sc):≥8μs(符合IEC 60747-9标准,可承受6倍额定电流的短路冲击)。
开关频率:0.5kHz~2kHz(典型值,低频应用下损耗更低)。
导通压降(V_CE(sat)):≤6.5V( I_C=100A,T_j=125℃),低导通损耗设计。
开关损耗(E_on+E_off):≤150mJ( V_CC=12000V,I_C=100A,T_j=125℃),适合低频大功率场景。
2.机械结构
封装形式****:压接式(Press-Pack),采用无引线、无焊接连接,通过弹簧压力实现电气与热接触,具备高抗震性、低热阻特性。
外壳材料****:高导热铝合金(6061-T6),表面阳极氧化处理,耐腐蚀性符合IEC 60529 IP65标准。
尺寸(长×宽×高):约200mm×150mm×60mm(具体以ABB官方数据为准),紧凑设计节省安装空间。
重量:约5kg(含内部芯片、散热基板等)。
3.热性能
热阻(R_th(j-c)):≤0.08K/W(芯片到外壳的热阻,低热阻设计提升散热效率)。
最高结温(T_jmax):150℃(短期过载可承受175℃,但需降额使用)。
冷却方式:水冷或强制风冷,推荐水冷散热(流速≥5L/min,水温≤30℃)以实现100A连续电流运行。
ABB 5SNS_0100W120000 Product Details
The 5SNS_0100W120000 is a high-voltage IGBT(insulated-gate bipolar transistor)module manufactured by ABB.It belongs to the semiconductor power device field and is designed for high-voltage,high-power power electronics systems(such as flexible AC transmission,high-voltage DC transmission,and large-capacity motor drives).The following details the product’s positioning,technical specifications,application scenarios,and selection recommendations:
I.Product Positioning and Core Function
Positioning
**The 5SNS_0100W120000 is a high-power product in ABB’s high-voltage IGBT module series.Utilizing fifth-generation high-voltage IGBT chip technology,it combines low losses,high short-circuit withstand,and high reliability.It is suitable for applications such as 6kV-10kV high-voltage industrial drives,grid power conditioning,and renewable energy integration.
Design Features:Optimized for high voltage(12,000V),medium current(100A),and medium-to-low frequency switching(0.5kHz-2kHz),it features low on-state voltage drop,high short-circuit resistance,and low thermal resistance,supporting parallel expansion for higher power.
Core Function
High-Voltage Power Conversion:Enables efficient bidirectional conversion between direct current(DC)and alternating current(AC),supporting high-voltage motor speed regulation,grid power factor correction,and reactive power compensation.
Energy Saving and Consumption Reduction:A low-loss design reduces switching energy loss,improving system efficiency(e.g.,SVG efficiency increases by 3%-5%).
System Protection:Built-in over-temperature,over-voltage,and over-current protection circuits prevent component damage and system failure,extending equipment life.
II.Technical Specifications and Performance Parameters
1.Electrical Parameters
Rated Voltage(V_CES):12,000V(typical,suitable for 6kV-10kV systems;15,000V versions available for customization).Rated Current(I_C):100A(continuous conduction current at a case temperature of 80°C,supporting 1.2x overload for 1 minute).
Short-Circuit Withstand Time(T_sc):≥8μs(complies with IEC 60747-9 standard,can withstand short-circuit surges of 6 times the rated current).
Switching Frequency:0.5kHz~2kHz(typical,lower losses in low-frequency applications).
On-State Voltage Drop(V_CE(sat)):≤6.5V( I_C=100A,T_j=125°C),low conduction loss design.
Switching Losses(E_on+E_off):≤150mJ( V_CC=12000V,I_C=100A,T_j=125°C),suitable for low-frequency,high-power applications.2.Mechanical Structure
Package****:Press-Pack,featuring leadless,solderless connections.Electrical and thermal contact is achieved through spring pressure,resulting in high vibration resistance and low thermal resistance.
Case Material****:High-thermal-conductivity aluminum alloy(6061-T6),anodized surface,corrosion resistance meets IEC 60529 IP65 standards.
Dimensions(L×W×H):Approximately 200mm×150mm×60mm(specific details subject to ABB official data).Compact design saves installation space.
Weight:Approximately 5kg(including internal chip,heat sink,etc.).
3.Thermal Performance
Thermal Resistance(R_th(j-c)):≤0.08K/W(chip-to-case thermal resistance).Low thermal resistance design improves heat dissipation efficiency.
Maximum Junction Temperature(T_jmax):150°C(can withstand short-term overload conditions up to 175°C with derating).Cooling method:Water cooling or forced air cooling.Water cooling(flow rate≥5L/min,water temperature≤30°C)is recommended to achieve 100A continuous current operation.
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