描述
1.产品定位与分类
ABB 83SR04C-E是ABB公司推出的高性能超声波传感器,属于工业级距离测量与物位检测设备,专为恶劣工业环境设计。其核心功能包括:
非接触式距离测量:通过超声波反射原理检测目标物与传感器之间的距离。
物位监测:适用于液体、固体颗粒或粉末的液位/料位控制。
过程自动化集成:可与PLC、DCS等控制系统无缝对接,实现自动化流程控制。
典型应用场景:
工厂自动化:物料搬运、包装机械、机器人导航中的障碍物检测。
过程工业:化工储罐液位监测、食品加工原料料位控制。
物流与仓储:输送带物料检测、堆垛机高度定位。
水处理:水池水位测量、污水泵站液位控制。
2.关键技术参数
2.1基础规格
参数项详细说明
型号变体83SR04C-E(“E”通常表示增强型或出口版,可能包含特定通信协议或防护等级)
外壳材质不锈钢(316L)(耐腐蚀,适用于化工/食品行业)
防护等级IP67(防尘防水,可短期浸水)
尺寸直径:50mm
长度:100mm(含安装螺纹)
重量约300g
工作温度-20℃~+70℃(工业级宽温设计)
存储温度-40℃~+85℃
压力范围-0.1~3bar(相对压力)
2.2测量性能参数
参数项详细说明
测量原理脉冲超声波(40kHz)(抗干扰能力强,适合长距离测量)
测量范围200mm~6000mm(依型号配置,典型值:5000mm)
分辨率1mm(最小可区分距离变化)
重复性±0.5%of full scale(如5000mm量程时重复性≤25mm)
线性度±0.2%of full scale(经过温度补偿校准)
响应时间<200ms(从触发到输出有效信号)
盲区200mm(传感器前方无法检测的最小距离)
2.3输出与接口参数
参数项详细说明
模拟输出4~20mA(两线制,负载电阻≤500Ω)
数字输出NPN/PNP可切换(最大负载电流:300mA)
通信协议Modbus RTU(RS485接口)
可选PROFIBUS DP、DeviceNet(需定制)
同步功能支持外部触发输入(如PLC脉冲信号触发测量)
显示与调试内置LED指示灯(电源、测量状态、故障提示)
可选HMI调试模块
2.4电气参数
参数项详细说明
供电电压12~30V DC(典型值:24V DC)
功耗<2W(静态)
<5W(峰值发射时)
绝缘电阻>100MΩ(500V DC测试)
电磁兼容EN 61000-6-2(工业环境抗干扰)
EN 61000-6-4(工业环境辐射发射)
2.5安全与认证
参数项详细说明
安全标准CE(欧盟安全认证)
UL(美国安全认证)
防爆认证可选ATEX Zone 2/22(适用于易燃易爆环境)
环保认证RoHS(无铅化)
REACH(化学品合规)
1.Product Positioning and Classification
The ABB 83SR04C-E is a high-performance ultrasonic sensor from ABB.It is an industrial-grade distance measurement and level detection device designed for harsh industrial environments.Its core functions include:
Non-contact distance measurement:Detects the distance between the target and the sensor using the ultrasonic reflection principle.
Level monitoring:Suitable for level control of liquids,solid particles,or powders.
Process automation integration:Seamlessly integrates with control systems such as PLCs and DCSs to achieve automated process control.
Typical application scenarios:
Factory automation:Obstacle detection in material handling,packaging machinery,and robotic navigation.
Process industries:Level monitoring of chemical storage tanks and level control of raw materials in food processing.
Logistics and warehousing:Material detection on conveyor belts and height positioning of stacking cranes.
Water treatment:Water level measurement in pools and level control in sewage pumping stations.2.Key Technical Specifications
2.1 Basic Specifications
Parameter Item Detailed Description
Model Variant 83SR04C-E(“E”typically indicates an enhanced or export version and may include specific communication protocols or protection ratings)
Case Material Stainless Steel(316L)(Corrosion-resistant,suitable for the chemical and food industries)
Protection Rating IP67(Dustproof and waterproof,withstands short-term submersion in water)
Dimensions Diameter:50mm
Length:100mm(including mounting threads)
Weight Approximately 300g
Operating Temperature-20°C to+70°C(Industrial-grade wide temperature design)
Storage Temperature-40°C to+85°C
Pressure Range-0.1 to 3 bar(relative pressure)
2.2 Measurement Performance Parameters
Parameter Item Detailed Description
Measurement Principle Pulsed Ultrasonic Wave(40kHz)(Strong anti-interference capability,suitable for long-distance measurement)
Measuring Range 200mm to 6000mm(depending on model configuration,typical value:5000mm)
Resolution 1mm(minimum detectable distance change)
Repeatability±0.5%of full scale Scale(e.g.,repeatability≤25mm at 5000mm range)
Linearity±0.2%of full scale(after temperature compensation)
Response time<200ms(from trigger to valid signal output)
Blind zone 200mm(the minimum distance in front of the sensor that cannot be detected)
2.3 Output and Interface Parameters
Parameter Detailed Description
Analog output 4-20mA(two-wire,load resistance≤500Ω)
Digital output NPN/PNP switchable(maximum load current:300mA)
Communication protocol Modbus RTU(RS485 interface)
Optional PROFIBUS DP and DeviceNet(customizable)
Synchronization function Supports external trigger input(e.g.,PLC pulse signal triggering measurement)
Display and Debugging:Built-in LED indicators(power,measurement status,fault indication)
Optional HMI debugging module
2.4 Electrical Parameters
Parameter Detailed Description
Supply voltage 12-30V DC(typical:24V DC)
Power consumption<2W(static)
<5W(peak emission)
Insulation resistance>100MΩ(500V DC test)
Electromagnetic compatibility EN 61000-6-2(immunity for industrial environments)
EN 61000-6-4(radiated emissions for industrial environments)
2.5 Safety and Certifications
Parameter Detailed Description
Safety Standards CE(European Union Safety Certification)
UL(US Safety Certification)
Explosion-proof certification Optional ATEX Zone 2/22(suitable for flammable and explosive environments)
Environmental Certifications RoHS(lead-free)
REACH(chemical compliance)
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