描述
一、产品概述
ABB C1865K01是ABB工业自动化部门推出的一款高性能控制模块，可能隶属于C系列（Compact Series）紧凑型控制产品线。该系列模块通常用于低压配电、电机控制、自动化系统集成等场景，具备高可靠性、模块化设计、灵活配置等特点。
C1865K01中的“K01”可能为硬件版本号、功能扩展标识或订单编号，用于区分不同配置或应用场景的变体。
二、核心功能与特性（推测基于C系列典型设计）
模块化控制功能
接触器/继电器集成：可能集成1-2路大容量接触器（额定电流100-250A）或固态继电器，支持电机启停、电源切换等控制任务。
辅助触点：配备2-4对常开/常闭辅助触点，用于信号反馈或联锁控制。
过载保护：内置热继电器或电子式过载保护，可设置电流阈值（如0.4-1.0In）和脱扣时间，防止电机烧毁。
通信与诊断能力
现场总线接口：可能支持Modbus RTU/TCP、PROFIBUS-DP、PROFINET等协议，实现与PLC、HMI或SCADA系统的数据交互。
状态指示：通过LED指示灯显示模块运行状态（如电源、故障、通信），支持快速故障定位。
日志存储：内置非易失性存储器，记录最近100条操作事件（如启停时间、过载报警），便于事后分析。
电气参数优化
额定电压：支持24V DC、110V AC或230V AC控制电压，适应不同工业场景。
分断能力：接触器部分可能具备10kA短路分断能力（符合IEC 60947-4-1标准），确保安全切断故障电流。
机械寿命：接触器触点寿命可达100万次操作（无负载条件下），满足高频启停需求。
环境适应性与可靠性
工作温度：-25℃至+70℃（宽温型号），适应极端环境（如户外、高温车间）。
防护等级：IP20（标准机柜安装），可选IP65防护外壳用于防尘防水场景。
抗振动/冲击：符合IEC 60068-2-6标准，可在振动频率5-500Hz、加速度5g环境下稳定运行。
电磁兼容性（EMC）：通过IEC 61000-4-2/3/4/6测试，抵抗静电放电、浪涌、射频干扰等工业噪声。
安全功能
安全认证：可能通过UL 508A、CSA C22.2 No.14、IEC 60947-1等认证，确保符合北美及国际安全标准。
安全联锁：支持紧急停止（E-Stop）信号接入，在危险情况下快速切断电源。
隔离设计：控制回路与主回路完全隔离，防止高压窜入控制电路，保障操作人员安全。
三、典型技术参数（推测值）
参数类别详情
型号C1865K01
主回路额定电流125A（AC-3使用类别，适用于电机启停）
控制电压24V DC（±20%）或230V AC（±15%）
辅助触点2×NO+2×NC（常开/常闭）
通信接口1×RS485（Modbus RTU），可选PROFINET扩展模块
过载保护范围0.4-1.0In（可调），脱扣时间5-30s（反时限特性）
尺寸（W×H×D）90mm×150mm×120mm（标准DIN导轨安装）
重量约1.2kg
认证标准CE、UL、cUL、CCC（中国强制认证）
四、应用场景
电机控制中心（MCC）
作为电机启停控制器，连接三相异步电机，实现远程或本地控制。
示例：在化工厂泵房中，通过C1865K01控制多台水泵的启停，并通过Modbus通信将运行状态上传至DCS系统。
低压配电系统
用于电源切换或负载分配，如双电源自动转换开关（ATSE）的核心控制模块。
示例：在数据中心中，通过C1865K01监测市电与备用发电机的电压，并在市电故障时自动切换至发电机供电。
自动化生产线
控制传送带、机器人、分拣机等设备的电源通断，实现生产流程的自动化管理。
示例：在汽车焊接生产线中，通过C1865K01控制焊接机器人的电源，并在紧急情况下快速切断以保障安全。
建筑能源管理
集成于智能配电箱，控制照明、空调、电梯等设备的运行，实现节能优化。
示例：在商业综合体中，通过C1865K01根据时段或人流量自动调节照明亮度，并通过通信接口上传能耗数据至BMS系统。
1.Product Overview
The ABB C1865K01 is a high-performance control module launched by ABB Industrial Automation Division and may be part of the Compact Series compact control product line.This series of modules is usually used in low-voltage power distribution,motor control,automation system integration and other scenarios,and has the characteristics of high reliability,modular design,flexible configuration and other features.
“K01″in C1865K01 may be a hardware version number,feature extension identifier,or order number,used to distinguish variants of different configurations or application scenarios.
2.Core functions and characteristics(presumably based on typical design of C series)
Modular control function
Contactor/relay integration:It may integrate 1-2 large-capacity contactors(rated current 100-250A)or solid-state relays,supporting motor start-stop,power switch and other control tasks.
Auxiliary contacts:equipped with 2-4 pairs of normally open/normal closed auxiliary contacts for signal feedback or interlocking control.
Overload protection:Built-in thermal relay or electronic overload protection,the current threshold(such as 0.4-1.0In)and trip time can be set to prevent the motor from burning.
Communication and diagnostic capabilities
Fieldbus interface:May support Modbus RTU/TCP,PROFIBUS-DP,PROFINET and other protocols to realize data interaction with PLC,HMI or SCADA systems.
Status indicator:The module operation status(such as power supply,fault,communication)is displayed through the LED indicator,and supports rapid fault location.
Log storage:Built-in non-volatile memory,recording the last 100 operation events(such as start and stop time,overload alarm),for easy post-event analysis.
Electrical parameter optimization
Rated voltage:Supports 24V DC,110V AC or 230V AC control voltage,adapting to different industrial scenarios.
Breakout capability:The contactor part may have 10kA short circuit breakout capability(compliant with IEC 60947-4-1 standard)to ensure safe shutdown of the fault current.
Mechanical life:The contact contact life of the contactor can reach 1 million operations(under no load conditions),meeting the high-frequency start-stop requirements.
Environmental adaptability and reliability
Operating temperature:-25℃to+70℃(wide temperature model),adapted to extreme environments(such as outdoors,high temperature workshops).
Protection level:IP20(standard cabinet installation),optional IP65 protective shell for dustproof and waterproof scenarios.
Vibration/impact resistance:complies with IEC 60068-2-6 standards,and can operate stably in a vibration frequency of 5-500Hz and acceleration of 5g.
Electromagnetic compatibility(EMC):Passed IEC 61000-4-2/3/4/6 test to resist industrial noise such as electrostatic discharge,surge,radio frequency interference.
Safety features
Safety certification:It may pass UL 508A,CSA C22.2 No.14,IEC 60947-1,etc.to ensure compliance with North American and international safety standards.
Safety Interlock:Supports Emergency Stop(E-Stop)signal access,quickly shutting off the power in dangerous situations.
Isolation design:The control circuit is completely isolated from the main circuit,preventing high voltage from entering the control circuit,and ensuring the safety of the operator.
3.Typical technical parameters(specified values)
Parameter Category Details
Model C1865K01
Main circuit rated current 125A(AC-3 usage category,suitable for motor start and stop)
Control voltage 24V DC(±20%)or 230V AC(±15%)
Auxiliary contacts 2×NO+2×NC(normally open/normally closed)
Communication interface 1×RS485(Modbus RTU),optional PROFINET extension module
Overload protection range 0.4-1.0In(adjustable),trip time 5-30s(inverse time limit characteristic)
Dimensions(W×H×D)90mm×150mm×120mm(standard DIN rail installation)
Weight approximately 1.2kg
Certification standards CE,UL,cUL,CCC(China mandatory certification)
IV.Application scenarios
Motor Control Center(MCC)
As a motor start-stop controller,it is connected to a three-phase asynchronous motor to achieve remote or local control.
Example:In the chemical plant pump room,the start and stop of multiple water pumps is controlled through the C1865K01,and the operating status is uploaded to the DCS system through Modbus communication.
Low voltage distribution system
Core control module for power switching or load distribution,such as dual power supply automatic conversion switch(ATSE).
Example:In the data center,the voltage of the mains and backup generator is monitored through the C1865K01 and automatically switch to the generator for power supply when the mains fail.
Automated production line
Control the power supply of conveyor belts,robots,sorters and other equipment to realize automatic management of production processes.
Example:In the automotive welding production line,the power supply of the welding robot is controlled through the C1865K01 and quickly cut off in an emergency to ensure safety.
Building Energy Management
Integrated into smart distribution boxes,it controls the operation of lighting,air conditioning,elevators and other equipment to achieve energy saving and optimization.
Example:In a commercial complex,the lighting brightness is automatically adjusted according to the time period or flow of people through the C1865K01,and the energy consumption data is uploaded to the BMS system through the communication interface.
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