描述
一、产品概述
E215-16-11D是ABB推出的一款多回转电动执行器,设计用于控制闸阀、截止阀等需要多圈旋转的阀门。其核心功能是通过电机驱动阀门开闭,并支持本地/远程控制、位置反馈和故障诊断,广泛应用于水处理、电力、化工、建筑自动化等领域。
二、型号解析
E215:
E:代表电动执行器(Electric Actuator)。
215:系列型号,通常关联执行器的输出扭矩范围或结构尺寸(如215可能表示最大扭矩为215 Nm或适配特定阀门尺寸)。
16:
可能表示输出转速(RPM)或控制信号类型(如4-20mA信号对应16位分辨率)。
另一种可能是防护等级代码(如IP66中的“6”代表防尘等级,但需结合其他参数确认)。
11D:
11:可能为功能代码(如支持HART协议或Modbus通信)。
D:可能表示防爆认证(如ATEX Zone 2)或特殊配置(如双密封设计、低温环境适配)。
三、核心功能与技术特性
输出性能
扭矩范围:推测最大输出扭矩为215 Nm(需根据型号确认),适用于中小型阀门(如DN50-DN200闸阀)。
转速:可能支持可调转速(如10-30 RPM),通过参数设置匹配不同阀门响应需求。
多回转设计:支持360°以上连续旋转,适配闸阀、截止阀等需要多圈操作的阀门类型。
控制方式
本地控制:通过执行器面板按钮或旋钮手动操作阀门开闭。
远程控制:支持4-20mA模拟信号或数字信号(如Modbus RTU/TCP),可与PLC、DCS或SCADA系统集成。
位置反馈:提供4-20mA位置信号或脉冲信号,实时反馈阀门开度至控制系统。
保护与诊断功能
过载保护:内置扭矩传感器,当阀门卡阻时自动停机并报警。
过热保护:电机温度过高时触发保护机制,防止损坏。
故障诊断:通过LED指示灯或通信协议上传错误代码(如电源故障、通信中断)。
环境适应性
防护等级:可能为IP66(防尘防水),适用于户外或潮湿环境。
工作温度:推测范围为-20°C至+60°C(需根据型号确认),适应大多数工业场景。
防爆认证:若型号中D代表防爆,可能支持ATEX、IECEx等标准(如Ex d IIC T4 Gb)。
安装与维护
模块化设计:支持快速拆卸电机、控制模块等部件,便于现场维护。
免维护电机:采用长寿命轴承和密封设计,减少定期保养需求。
四、典型应用场景
水处理与供水
控制进水阀、出水阀,实现流量调节或紧急截断。
示例:污水处理厂中调节曝气池进水量。
电力行业
控制锅炉给水阀、蒸汽疏水阀,确保系统安全运行。
示例:火电厂中调节汽轮机旁路阀门。
化工与石油
控制管道介质输送阀,防止泄漏或超压。
示例:炼油厂中调节原油输送管道阀门。
建筑自动化
控制暖通空调(HVAC)系统中的水阀,调节冷热介质流量。
示例:大型商业建筑中空调水系统阀门控制。
I.Product Overview
The E215-16-11D is a multi-turn electric actuator from ABB,designed for controlling gate and globe valves requiring multiple rotations.Its core function is to open and close the valve via a motor,and it supports local and remote control,position feedback,and fault diagnostics.It is widely used in water treatment,power generation,chemical engineering,building automation,and other fields.
II.Model Explanation
E215:
E stands for Electric Actuator.
215:Series model number,often associated with the actuator’s output torque range or size(e.g.,215 may indicate a maximum torque of 215 Nm or be compatible with a specific valve size).
16:
May indicate output speed(RPM)or control signal type(e.g.,a 4-20mA signal corresponds to 16-bit resolution).
Alternatively,it may represent a protection rating code(e.g.,the”6″in IP66 represents dust protection,but this needs to be confirmed in conjunction with other parameters).11D:
11:May indicate a function code(such as support for HART protocol or Modbus communication).
D:May indicate explosion-proof certification(such as ATEX Zone 2)or special configurations(such as dual seal design or low-temperature environment compatibility).
III.Core Functions and Technical Features
Output Performance
Torque Range:The estimated maximum output torque is 215 Nm(subject to confirmation based on model),suitable for small and medium-sized valves(such as DN50-DN200 gate valves).
Speed:Adjustable speed(such as 10-30 RPM)may be supported,allowing parameter settings to match different valve response requirements.
Multi-turn Design:Supports continuous rotation of more than 360°,suitable for valves requiring multiple turns,such as gate valves and globe valves.
Control Method
Local Control:Manually open and close the valve using buttons or knobs on the actuator panel.Remote Control:Supports 4-20mA analog signals or digital signals(such as Modbus RTU/TCP),enabling integration with PLC,DCS,or SCADA systems.
Position Feedback:Provides a 4-20mA position signal or pulse signal,providing real-time feedback of valve opening to the control system.
Protection and Diagnostic Features
Overload Protection:A built-in torque sensor automatically shuts down and issues an alarm when the valve is stuck.
Overheat Protection:Triggers a protective mechanism when the motor overheats,preventing damage.
Fault Diagnostics:Error codes(such as power failure and communication interruption)are uploaded via LED indicators or communication protocols.
Environmental Adaptability
Protection Rating:Possibly IP66(dustproof and waterproof),suitable for outdoor and humid environments.
Operating Temperature:Estimated range is-20°C to+60°C(depending on the model),suitable for most industrial scenarios.
Explosion-proof Certification:If the”D”in the model number indicates explosion-proof,it may support standards such as ATEX and IECEx(e.g.,Ex d IIC T4 Gb).Installation and Maintenance
Modular design:Allows quick removal of motors,control modules,and other components for easy on-site maintenance.
Maintenance-free motor:Utilizes long-life bearings and seals,reducing the need for regular maintenance.
IV.Typical Application Scenarios
Water Treatment and Water Supply
Controls inlet and outlet valves to regulate flow or perform emergency shutoffs.
Example:Regulating the water flow into aeration tanks in sewage treatment plants.
Power Industry
Controls boiler feedwater valves and steam traps to ensure safe system operation.
Example:Regulating turbine bypass valves in thermal power plants.
Chemical and Petroleum
Controls pipeline media transfer valves to prevent leaks or overpressure.
Example:Regulating crude oil pipeline valves in refineries.
Building Automation
Controls water valves in heating,ventilation,and air conditioning(HVAC)systems to regulate the flow of hot and cold media.
Example:Controlling valves in HVAC water systems in large commercial buildings.
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