描述
ABB的PFSK151(3BSE018876R1)是一款高性能现场控制单元(Field Controller Unit),属于ABB的800xA系统(System 800xA)或Advant Controller系列,专为工业自动化中的分布式控制场景设计,适用于过程控制、工厂自动化及能源管理等复杂系统。以下是其核心产品详情:
一、产品概述
型号:PFSK151
订货号:3BSE018876R1
类型:模块化现场控制器(支持冗余配置)
核心功能:
执行逻辑控制、顺序控制、闭环调节等任务。
通过现场总线(如PROFIBUS、Foundation Fieldbus)连接I/O模块和智能设备。
支持与上位机(如800xA操作站)或第三方系统(如DCS、PLC)通信。
二、硬件规格
处理器性能
CPU:高性能RISC处理器(如ARM Cortex-A系列),主频≥500MHz。
内存:
程序内存:≥16MB Flash(存储控制逻辑和固件)。
工作内存:≥32MB RAM(支持实时数据运算)。
模块化设计
基板:支持热插拔,最多可扩展8个I/O模块或通信模块。
典型配置:
数字量输入/输出(DI/DO):支持24V DC或110/220V AC信号。
模拟量输入/输出(AI/AO):支持4-20mA、0-10V或热电阻/热电偶信号。
特殊模块:如脉冲计数器、高速计数器、运动控制模块等。
通信接口
主通信口:
10/100Mbps以太网(RJ45),支持Modbus TCP、OPC UA、ABB AC800M协议。
现场总线接口(可选):
PROFIBUS-DP、Foundation Fieldbus、DeviceNet、CANopen等。
串口:
RS-232/RS-485(用于调试或连接旧设备)。
环境适应性
工作温度:-20°C至+60°C(工业级设计,适应恶劣环境)。
防护等级:IP20(室内安装),可选IP65防护罩用于户外场景。
抗干扰:符合IEC 61000-4标准,抗电磁干扰(EMI)和射频干扰(RFI)。
三、软件与功能
控制逻辑编程
支持IEC 61131-3标准编程语言:
梯形图(LD)、功能块图(FBD)、结构化文本(ST)、指令表(IL)、顺序功能图(SFC)。
使用ABB的Control Builder M或Automation Builder软件进行逻辑开发、调试和下载。
冗余配置
支持热备冗余(Hot Standby):
两台PFSK151控制器通过同步链路(如光纤或以太网)实时数据同步。
主控制器故障时,备用控制器无缝切换,确保控制连续性。
过程控制功能
PID调节:支持自整定、自适应PID算法,适用于温度、压力、流量等闭环控制。
顺序控制:基于SFC的步进控制,实现复杂生产流程的自动化。
批处理控制:支持ISA S88标准,适用于化工、制药等行业的批次生产。
安全功能
支持功能安全(SIL2/SIL3)(需选配安全模块):
紧急停车(ESD)、安全联锁、燃烧管理等。
符合IEC 61508、IEC 61511等安全标准。
四、典型应用场景
过程工业
石油天然气(油气处理、管道输送)。
化工(反应釜控制、蒸馏塔优化)。
电力(锅炉控制、汽轮机调节)。
工厂自动化
汽车制造(焊接、涂装、装配线控制)。
食品饮料(灌装、包装、杀菌工艺控制)。
制药(无菌生产、配方管理)。
能源管理
风电场/光伏电站监控(SCADA系统下位机)。
智能电网(变电站自动化、需求响应控制)。
基础设施
水处理(污水处理、供水调度)。
轨道交通(信号控制、站台门系统)。
ABB’s PFSK151(3BSE018876R1)is a high-performance field control unit(Field Controller Unit),which belongs to ABB’s 800xA system(System 800xA)or Advant Controller series.It is designed for distributed control scenarios in industrial automation and is suitable for complex systems such as process control,factory automation and energy management.The following are its core product details:
1.Product Overview
Model:PFSK151
Order No.:3BSE018876R1
Type:Modular field controller(supports redundant configuration)
Core functions:
Perform tasks such as logic control,sequential control,and closed-loop regulation.
Connect I/O modules and intelligent devices through fieldbuses(such as PROFIBUS,Foundation Fieldbus).
Support communication with host computers(such as 800xA operation stations)or third-party systems(such as DCS,PLC).
2.Hardware specifications
Processor performance
CPU:High-performance RISC processor(such as ARM Cortex-A series),main frequency≥500MHz.
Memory:
Program memory:≥16MB Flash(storage control logic and firmware).
Working memory:≥32MB RAM(supports real-time data calculation).
Modular design
Baseboard:supports hot swapping,and can expand up to 8 I/O modules or communication modules.
Typical configuration:
Digital input/output(DI/DO):supports 24V DC or 110/220V AC signals.
Analog input/output(AI/AO):supports 4-20mA,0-10V or thermal resistor/thermocouple signals.
Special modules:such as pulse counters,high-speed counters,motion control modules,etc.
Communication interface
Main communication port:
10/100Mbps Ethernet(RJ45),supports Modbus TCP,OPC UA,ABB AC800M protocols.
Fieldbus interface(optional):
PROFIBUS-DP,Foundation Fieldbus,DeviceNet,CANopen,etc.
Serial port:
RS-232/RS-485(for debugging or connecting old equipment).
Environmental adaptability
Operating temperature:-20°C to+60°C(industrial-grade design,suitable for harsh environments).
Protection level:IP20(indoor installation),optional IP65 protective cover for outdoor scenes.
Anti-interference:Complies with IEC 61000-4 standard,anti-electromagnetic interference(EMI)and radio frequency interference(RFI).
III.Software and functions
Control logic programming
Supports IEC 61131-3 standard programming languages:
Ladder diagram(LD),function block diagram(FBD),structured text(ST),instruction list(IL),sequential function chart(SFC).
Use ABB’s Control Builder M or Automation Builder software for logic development,debugging and downloading.
Redundant configuration
Supports hot standby redundancy(Hot Standby):
Two PFSK151 controllers synchronize data in real time through a synchronization link(such as optical fiber or Ethernet).
When the main controller fails,the standby controller switches seamlessly to ensure control continuity.
Process control function
PID adjustment:supports self-tuning and adaptive PID algorithms,suitable for closed-loop control of temperature,pressure,flow,etc.
Sequential control:SFC-based step control to realize the automation of complex production processes.
Batch control:supports ISA S88 standard,suitable for batch production in chemical,pharmaceutical and other industries.
Safety function
Support functional safety(SIL2/SIL3)(optional safety module required):
Emergency shutdown(ESD),safety interlock,combustion management,etc.
Comply with safety standards such as IEC 61508 and IEC 61511.
IV.Typical application scenarios
Process industry
Oil and gas(oil and gas processing,pipeline transportation).
Chemical(reactor control,distillation tower optimization).
Electricity(boiler control,turbine regulation).
Factory automation
Automobile manufacturing(welding,painting,assembly line control).
Food and beverage(filling,packaging,sterilization process control).
Pharmaceutical(aseptic production,formula management).
Energy management
Wind farm/PV power station monitoring(SCADA system lower computer).
Smart grid(substation automation,demand response control).
Infrastructure
Water treatment(wastewater treatment,water supply scheduling).
Rail transportation(signal control,platform door system).
ABB Model: GBU72 3BHE055094R0002 Model: 3BHE055094R0002 GBU72 Model: GBU72 Model: 3BHE055094R0002 Model: 3BHE031197R0001 Model: 3BHB030310R0001 Model: 73BHE055094R0002 GBU72 Model: 73BHE055094R0002 Model: GBU72 Model: ABB PCS6000 PRODUCT FAMLIY ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101