描述
ABB PFTL201C 10KN 3BSE007913R10是一款高性能枕块式张力/承重传感器，专为工业领域高精度力测量设计，广泛应用于铁路、钢铁、化工等严苛环境。以下是其核心功能与技术特点的综合概述：
一、产品概述
型号与类型：PFTL201C-10.0是ABB PFTL201系列中的一款水平力测量元件，额定测量范围10 kN，采用压磁式传感技术，适用于动态和静态力检测。
结构与材质：实心不锈钢一体化结构，耐腐蚀性强，适合酸洗、退火、镀锌等恶劣工业环境，防护等级可达IP66/67（部分型号）。
二、技术特点
工作原理
-基于压磁效应（Pressductor®技术），通过磁导率随机械应力变化产生交变电压信号，经控制单元转换为直流电压输出。
-无物理变形或运动部件，抗振动与过载能力突出（可承受10倍额定载荷）。
精度与稳定性
-零点与灵敏度温度漂移严格补偿，确保在-40°C至+70°C工作温度范围内长期稳定运行。
-重复性误差小于额定负载的0.05%，适用于高精度张力控制。
安装灵活性
-支持水平或倾斜安装，可适应不同工况需求，且无需特定方向限制。
-集成圆柱形插头或带保护软管的固定电缆连接，方便系统集成。
三、应用领域
铁路行业
-铁轨承重监测，实时反馈列车载重数据，保障铁路安全运行。
-适用于重载与轻载铁路，提供精确的动态负载分析。
工业制造
-钢铁生产线张力控制（如酸洗、镀锌线），优化带钢成型质量。
-化工、造纸、CNC机床等场景的设备承重监测与控制。
其他领域
-医疗设备、农业称重、航空航天等对精度要求严苛的场景。
四、控制与维护
兼容性
-支持ABB Millmate 400等控制器，可实现模拟量/数字量输出（4-20mA、RS-232/485等），并集成到工业自动化系统。
-配套控制单元提供自诊断功能，简化故障排查。
维护建议
-定期检查安装螺钉扭矩及传感器间隙，避免污垢堆积影响测量精度。
-使用压缩空气清洁表面，必要时更换受损电缆。
PFTL101B 10KN 3BSE004197R1
PFTL101B 10KN 3BSE004197R1
ABB PFTL201C 10KN 3BSE007913R10 is a high-performance pillow-type tension/load sensor designed for high-precision force measurement in the industrial field.It is widely used in harsh environments such as railways,steel,and chemicals.The following is a comprehensive overview of its core functions and technical features:
I.Product Overview
Model and Type:PFTL201C-10.0 is a horizontal force measurement element in the ABB PFTL201 series with a rated measurement range of 10 kN.It uses piezomagnetic sensing technology and is suitable for dynamic and static force detection.
Structure and Material:Solid stainless steel integrated structure,strong corrosion resistance,suitable for harsh industrial environments such as pickling,annealing,and galvanizing,with a protection level of up to IP66/67(some models).
II.Technical Features
Working Principle
-Based on the piezomagnetic effect(Pressductor®technology),the alternating voltage signal is generated by the change of magnetic permeability with mechanical stress,which is converted into a DC voltage output by the control unit.
-No physical deformation or moving parts,outstanding vibration and overload resistance(can withstand 10 times the rated load).
Accuracy and stability
-Zero point and sensitivity temperature drift are strictly compensated to ensure long-term stable operation in the operating temperature range of-40°C to+70°C.
-Repeatability error is less than 0.05%of the rated load,suitable for high-precision tension control.
Installation flexibility
-Supports horizontal or inclined installation,which can adapt to different working conditions without specific direction restrictions.
-Integrated cylindrical plug or fixed cable connection with protective hose for easy system integration.
III.Application areas
Railway industry
-Rail load monitoring,real-time feedback of train load data,to ensure safe operation of railways.
-Applicable to heavy and light load railways,providing accurate dynamic load analysis.
Industrial manufacturing
-Tension control of steel production lines(such as pickling and galvanizing lines)to optimize the quality of strip forming.
-Equipment load monitoring and control in scenes such as chemical,papermaking,and CNC machine tools.
Other fields
-Medical equipment,agricultural weighing,aerospace and other scenarios with strict accuracy requirements.
IV.Control and maintenance
Compatibility
-Supports controllers such as ABB Millmate 400,which can realize analog/digital output(4-20mA,RS-232/485,etc.)and integrate into industrial automation systems.
-The matching control unit provides self-diagnosis function to simplify troubleshooting.
Maintenance recommendations
-Regularly check the mounting screw torque and sensor gap to avoid dirt accumulation affecting measurement accuracy.
-Use compressed air to clean the surface and replace damaged cables if necessary.
