描述
产品简要说明
ASML 4022.428.1763是ASML专为工业自动化与精密设备设计的机电式继电器,核心特性包括:
高可靠性:通过ASML严苛的环境测试,MTBF(平均无故障时间)≥100万次循环。
快速响应:触点动作时间≤5ms,适用于高频开关控制场景。
宽范围兼容性:支持AC/DC 220V负载,触点容量可达10A/250V。
产品详细说明
1.技术架构与核心功能
机械结构设计:
采用双金属片与电磁线圈复合驱动,确保触点接触电阻≤50mΩ。
真空封装工艺,防护等级达IP67,耐受粉尘、湿气及腐蚀性环境。
电气特性优化:
触点材料为银氧化镉合金,抗电弧侵蚀能力提升30%,寿命延长至500万次。
线圈功耗≤0.5W(DC 12V模式),支持低功耗工业控制需求。
智能保护机制:
内置过载保护模块,电流超过额定值120%时自动切断电路。
温度传感器实时监测线圈温度,异常时触发报警并进入休眠模式。
2.性能突破
环境适应性:
工作温度范围-40℃~+85℃,振动耐受≥10g(5~500Hz)。
高湿度环境(90%RH)下仍保持绝缘电阻≥100MΩ。
模块化扩展:
支持多触点配置(SPST/DPDT),适配不同电路拓扑需求。
接口兼容工业标准(如M12连接器),便于系统集成。
技术规格:ASML 4022.428.1763
参数项规格描述
触点容量AC 10A/250V,DC 10A/250V
动作时间≤5ms(典型值)
接触电阻≤50mΩ(常闭触点)
环境耐受性工作温度-40℃~+85℃,防护等级IP67
线圈功耗DC 12V模式下≤0.5W
核心价值与性能亮点
1.工业级可靠性
极端环境适应:通过ASML光刻机生产线验证,耐受高洁净度车间的电磁干扰与机械振动。
长寿命设计:银氧化镉触点与低功耗线圈结合,减少维护频率至传统继电器的1/3。
2.智能控制集成
过载保护:实时监测电流与温度,主动切断异常电路,降低设备损坏风险。
低功耗优化:支持休眠模式,在待机状态下能耗≤0.1W,适用于能源敏感场景。
3.行业适配性
半导体制造:用于光刻机晶圆传输系统的电磁阀控制与信号切换。
自动化产线:适配PLC、机器人等设备的开关控制,兼容Modbus与CANopen协议。
应对挑战,创造价值
1.工业环境干扰问题
技术突破:真空封装与电磁屏蔽设计,抗干扰能力提升至IEC 61000-4-2 Level 4。
应用案例:某汽车电子产线部署后,继电器误动作率从0.5%降至0.02%。
2.高频率开关需求
技术突破:双金属片驱动与低惯性结构,动作速度提升至传统继电器的2倍。
应用案例:某光伏逆变器项目中,继电器寿命延长至300万次循环。
Product brief description
ASML 4022.428.1763 is an electromechanical relay designed by ASML for industrial automation and precision equipment.The core features include:
High reliability:Passed ASML rigorous environmental testing,MTBF(average failure-free time)≥1 million cycles.
Quick response:The contact action time is≤5ms,suitable for high-frequency switch control scenarios.
Wide range compatibility:Supports AC/DC 220V load,contact capacity up to 10A/250V.
Product details
1.Technical architecture and core functions
Mechanical structure design:
The bimetal plate and the electromagnetic coil are combined to ensure that the contact contact resistance is≤50mΩ.
Vacuum packaging process,protection level up to IP67,and withstand dust,moisture and corrosive environments.
Electrical characteristics optimization:
The contact material is silver cadmium oxide alloy,with an arc corrosion resistance of 30%,and a life span extending to 5 million times.
The coil power consumption is≤0.5W(DC 12V mode),supporting low-power industrial control needs.
Intelligent protection mechanism:
Built-in overload protection module,automatically cut off the circuit when the current exceeds the rated value of 120%.
The temperature sensor monitors the coil temperature in real time,triggers an alarm when abnormal and enters sleep mode.
2.Performance breakthrough
Environmental adaptability:
The working temperature range is-40℃~+85℃,and the vibration resistance is≥10g(5~500Hz).
The insulation resistance is still maintained at a high humidity environment(90%RH).
Modular extension:
Supports multi-contact configuration(SPST/DPDT)to adapt to different circuit topology requirements.
The interface is compatible with industry standards(such as M12 connectors)for easy system integration.
Technical specifications:ASML 4022.428.1763
Parameters Specification Description
Contact capacity AC 10A/250V,DC 10A/250V
Action time≤5ms(typical)
Contact resistance≤50mΩ(normally closed contact)
Environmental tolerance Operating temperature-40℃~+85℃,protection level IP67
Coil power consumption DC≤0.5W in 12V mode
Core Valuesand Performance Highlights
1.Industrial-grade reliability
Extreme environmental adaptation:Verified by the ASML lithography machine production line,it withstands electromagnetic interference and mechanical vibrations in high-cleanness workshops.
Long-life design:Silver cadmium oxide contacts are combined with low-power coils to reduce maintenance frequency to 1/3 of traditional relays.
2.Intelligent control integration
Overload protection:Monitor current and temperature in real time,actively cut off abnormal circuits,and reduce the risk of equipment damage.
Low power consumption optimization:supports sleep mode,energy consumption≤0.1W in standby state,suitable for energy-sensitive scenarios.
3.Industry adaptability
Semiconductor manufacturing:Solenoid valve control and signal switching for lithography wafer transmission system.
Automated production line:adapted to switch control of PLC,robot and other equipment,compatible with Modbus and CANopen protocols.
Respond to challenges and create value
1.Industrial environmental interference issues
Technical breakthrough:vacuum packaging and electromagnetic shielding design,anti-interference capability has been improved to IEC 61000-4-2 Level 4.
Application case:After the deployment of a certain automotive electronics production line,the relay malfunction rate dropped from 0.5%to 0.02%.
2.High frequency switch requirements
Technical breakthrough:Bimetallic plate drive and low inertia structure,the operating speed is increased to twice that of traditional relays.
Application case:In a photovoltaic inverter project,the relay life is extended to 3 million cycles.