描述
BENTLY 3500/92 136188-01小卡技术工控解析：工业通信与数据集成核心模块
一、产品概述
BENTLY 3500/92 136188-01是Bently Nevada 3500系列机械监测系统中的以太网通信I/O模块，属于3500/92系列通信网关模块的小卡组件。该模块通过以太网TCP/IP和RS232/RS485协议实现数据通信，支持Modbus TCP/RTU及Bently专有协议，是连接3500监测系统与DCS、PLC等上位机的核心桥梁。其设计符合API 670和SIL 2安全标准，适用于石油化工、电力、制造业等工业领域的振动监测、机械保护及数据集成。
二、核心功能与技术特性
1.通信能力
多协议支持：
Modbus TCP/RTU：通过以太网或串口实现与上位机（如DCS、PLC）的数据交互。
Bently专有协议：与3500框架组态软件（如3500 Rack Configuration）及数据采集软件无缝对接。
双接口设计：
以太网接口：RJ45接口，支持10BASE-T星型拓扑网络，传输速率10 Mbps。
RS232/RS485接口：兼容串行通信链路，适用于老旧系统升级。
2.数据处理与集成
数据采集与转换：
从3500框架的监测模块（如振动、位移、温度模块）实时获取数据，包括测量值、模块状态及报警信息。
支持数据打包、压缩及时间戳标记，提升传输效率。
可配置寄存器：
提供Modbus寄存器配置工具，用户可自定义数据映射规则，适配不同协议需求。
3.工业环境适应性
宽温运行：工作温度范围-40°C至+70°C，存储温度-40°C至+85°C，适应恶劣工业环境。
抗干扰设计：符合IEC 61000-4-2/4-4/4-6电磁兼容标准，屏蔽层单端接地（电阻<1Ω）。
安全认证：支持CSA/NRTL/C认证选项，适用于危险区域（如防爆环境）。
4.硬件参数
参数规格
型号3500/92 136188-01
接口类型以太网（TCP/IP）+RS232/RS485
协议支持Modbus TCP/RTU、Bently专有协议
功耗典型值5.6 W（RS485模式）
尺寸144 mm×89 mm×32 mm
重量约3 kg
电源24 VDC（±0.5%稳定性）
NVRAM容量8 KB
诊断总线2 Mbps HDLC
125768-01
125768-01
BENTLY 3500/92 136188-01 Small card technology industrial control analysis:core module for industrial communication and data integration
1.Product Overview
BENTLY 3500/92 136188-01 is an Ethernet communication I/O module in the Bently Nevada 3500 series mechanical monitoring system and is a small card component of the 3500/92 series communication gateway module.This module realizes data communication through Ethernet TCP/IP and RS232/RS485 protocols,supports Modbus TCP/RTU and Bently proprietary protocols,and is the core bridge connecting the 3500 monitoring system with DCS,PLC and other host computers.Its design complies with API 670 and SIL 2 safety standards and is suitable for vibration monitoring,mechanical protection and data integration in industrial fields such as petrochemicals,electricity,and manufacturing.
2.Core functions and technical characteristics
1.Communication capability
Multi-protocol support:
Modbus TCP/RTU:Enable data interaction with host computers(such as DCS,PLC)through Ethernet or serial port.
Bently proprietary protocol:seamlessly connects with 3500 framework configuration software(such as 3500 Rack Configuration)and data acquisition software.
Dual interface design:
Ethernet interface:RJ45 interface,supports 10BASE-T star topology network,transmission rate of 10 Mbps.
RS232/RS485 interface:compatible with serial communication links,suitable for upgrading old systems.
2.Data processing and integration
Data acquisition and conversion:
Get data in real time from the monitoring modules of the 3500 frame(such as vibration,displacement,temperature modules),including measurement values,module status and alarm information.
Supports data packaging,compression and time stamping to improve transmission efficiency.
Configurable registers:
Provides Modbus register configuration tool,where users can customize data mapping rules to adapt to different protocol requirements.
3.Industrial environment adaptability
Wide temperature operation:Operating temperature range-40°C to+70°C,storage temperature-40°C to+85°C,adapt to harsh industrial environments.
Anti-interference design:complies with IEC 61000-4-2/4-4/4-6 electromagnetic compatibility standard,shielding layer is single-ended ground(resistance<1Ω).
Safety Certification:Supports CSA/NRTL/C certification options,suitable for hazardous areas(such as explosion-proof environments).
4.Hardware parameters
Parameters Specifications
Model 3500/92 136188-01
Interface type Ethernet(TCP/IP)+RS232/RS485
Protocol supports Modbus TCP/RTU,Bently proprietary protocols
Power Consumption Typical 5.6 W(RS485 Mode)
Dimensions 144 mm×89 mm×32 mm
Weight approximately 3 kg
Power supply 24 VDC(±0.5%stability)
NVRAM Capacity 8 KB
Diagnostic Bus 2 Mbps HDLC
