描述
产品概述
CABLETRON 9000162是一款工业自动化控制模块，专为飞锯系统设计，主要用于钢管切割、金属加工等场景。其核心功能是通过逻辑控制实现飞锯与小车的协同操作，确保切割精度与系统安全性。
核心功能与技术特点
1.流程控制逻辑
初始状态：电动机M1/M2、电磁阀3YA/4YA、夹具、飞锯、小车均处于关闭或原始位置。
切割流程：
M2先启动（飞锯旋转），随后M1启动（钢管传送）。
钢管达到预设长度（如6米）时，夹具夹紧并带动小车前进。
通过SQ1-SQ4传感器触发动作（如切割、抬锯、松夹具、小车复位）。
安全机制：若小车未复位或异常触发SQ4传感器，系统立即报警并停止。
2.扩展编程需求
统计功能：支持每月切割数量的统计（需在程序中增加计数逻辑）。
外部输入：通过2位拨码器设置钢管长度和数量，实现灵活控制。
动态调节：根据M1电机速度动态调整电磁阀4YA的触发时间，补偿切割长度误差。
3.硬件协同
输入设备：电动机（M1/M2）、电磁阀（3YA/4YA/1YA/2YA）、传感器（SQ1-SQ4）。
输出设备：夹具、飞锯、液压阀SYA、小车驱动。
Product Overview
CABLETRON 9000162 is an industrial automation control module designed for flying saw systems and is mainly used in steel pipe cutting,metal processing and other scenarios.Its core function is to realize the coordinated operation of the fly saw and the car through logic control to ensure cutting accuracy and system safety.
Core functions and technical features
1.Process control logic
Initial status:motor M1/M2,solenoid valve 3YA/4YA,fixture,fly saw,and trolley are all in closed or original position.
Cutting process:
M2 starts first(fly saw rotation),and then M1 starts(steel pipe transmission).
When the steel pipe reaches the preset length(such as 6 meters),the fixture clamps and drives the car forward.
Actions are triggered through the SQ1-SQ4 sensor(such as cutting,lifting saw,loosening the clamp,and resetting the car).
Safety mechanism:If the car is not reset or the SQ4 sensor is triggered abnormally,the system will immediately alarm and stop.
2.Extend programming requirements
Statistical function:Supports statistics on the number of cuts per month(counting logic needs to be added to the program).
External input:Set the length and quantity of steel pipes through a 2-bit dialer to achieve flexible control.
Dynamic adjustment:Dynamically adjust the trigger time of the solenoid valve 4YA according to the speed of the M1 motor to compensate for the cutting length error.
3.Hardware collaboration
Input devices:motor(M1/M2),solenoid valve(3YA/4YA/1YA/2YA),sensor(SQ1-SQ4).
Output equipment:fixture,fly saw,hydraulic valve SYA,car drive.
