描述
一、产品概述
DELTA TAU CLIPPER INTERFACE BOARD 603926-101是Delta Tau Data Systems（现属Parker Hannifin旗下Motion Systems分部）生产的一款高性能运动控制接口板，专为CLIPPER系列运动控制器（如CME2、CME2-P、CME2-C等）设计。该板卡作为控制器与外部设备（如伺服驱动器、步进电机、I/O模块）之间的桥梁，支持高速通信、多轴同步控制及实时数据交换，广泛应用于工业自动化、机器人、CNC加工、半导体设备等高精度运动控制场景。
二、技术规格与功能
1.核心功能
多轴运动控制接口：
支持4-8轴同步控制（具体轴数取决于CLIPPER控制器型号），可驱动伺服电机、步进电机或直线电机。
提供PWM（脉宽调制）或模拟量（±10V）输出，兼容主流伺服驱动器（如Yaskawa、Siemens、Panasonic）。
高速通信能力：
集成SERCOS III、EtherCAT、Powerlink等实时工业以太网协议，通信周期可达1ms或更低，确保多轴同步精度。
支持RS-232/RS-485串口通信，用于参数配置或与上位机（如PLC、HMI）交互。
扩展I/O功能：
提供16-32路数字输入/输出（DI/DO），支持24V DC信号，可用于限位开关、急停按钮、传感器等连接。
可选配模拟量输入（AI）模块，用于温度、压力等模拟信号采集。
实时反馈处理：
支持编码器接口（如A/B/Z相、SSI、Hiperface），可接收电机位置、速度反馈，实现闭环控制。
部分型号集成**resolver（旋转变压器）**解码功能，适用于恶劣环境下的位置检测。
2.关键参数
参数规格
型号603926-101（CLIPPER系列专用接口板）
兼容控制器Delta Tau CLIPPER CME2/CME2-P/CME2-C等
轴数支持4-8轴（视控制器型号）
通信协议SERCOS III、EtherCAT、Powerlink、RS-232/RS-485
I/O配置16 DI/16 DO（标准），可扩展至32 DI/32 DO
模拟量输出±10V（分辨率12-16位），用于伺服驱动器速度/扭矩控制
编码器接口差分A/B/Z相（最高20MHz），支持SSI/Hiperface（需硬件选项）
工作电压24V DC（±10%），功耗<50W
环境适应性工作温度：0℃~+60℃；存储温度：-20℃~+85℃；防护等级IP20（室内安装）
尺寸标准PCI/PCIe板卡尺寸（具体取决于型号），可插入工业PC或专用控制器机箱
三、典型应用场景
工业机器人控制：
驱动6轴机械臂，实现高精度轨迹规划（如焊接、装配、喷涂）。
通过EtherCAT实时通信，确保多轴同步误差<10μs。
CNC加工中心：
控制主轴、进给轴的联动，实现复杂曲面加工（如五轴联动铣削）。
集成编码器反馈，实现位置闭环控制，精度达±0.001mm。
半导体设备：
驱动晶圆传输机器人、光刻机定位平台，满足纳米级运动控制需求。
支持SSI编码器，实现高分辨率位置检测（如1nm分辨率）。
包装机械：
控制飞剪、横切、贴标等高速运动，生产效率提升30%以上。
通过RS-485与PLC协同，实现多设备联动。
1.Product Overview
DELTA TAU CLIPPER INTERFACE BOARD 603926-101 is a high-performance motion control interface board produced by Delta Tau Data Systems(now part of Parker Hannifin’s Motion Systems division),designed for CLIPPER series motion controllers(such as CME2,CME2-P,CME2-C,etc.).As a bridge between the controller and external devices(such as servo drives,stepper motors,I/O modules),the board supports high-speed communication,multi-axis synchronous control and real-time data exchange,and is widely used in high-precision motion control scenarios such as industrial automation,robotics,CNC processing,and semiconductor equipment.
2.Technical specifications and functions
1.Core functions
Multi-axis motion control interface:
Supports 4-8 axis synchronous control(the specific number of axes depends on the CLIPPER controller model),and can drive servo motors,stepper motors or linear motors.
Provides PWM(pulse width modulation)or analog(±10V)output,compatible with mainstream servo drives(such as Yaskawa,Siemens,Panasonic).
High-speed communication capability:
Integrates real-time industrial Ethernet protocols such as SERCOS III,EtherCAT,Powerlink,etc.,with a communication cycle of 1ms or less to ensure multi-axis synchronization accuracy.
Supports RS-232/RS-485 serial communication for parameter configuration or interaction with a host computer(such as PLC,HMI).
Extended I/O function:
Provides 16-32 digital input/output(DI/DO),supports 24V DC signals,and can be used for limit switches,emergency stop buttons,sensors,etc.
Optional analog input(AI)module for analog signal acquisition such as temperature and pressure.
Real-time feedback processing:
Supports encoder interface(such as A/B/Z phase,SSI,Hiperface),which can receive motor position and speed feedback to achieve closed-loop control.
Some models integrate**resolver**decoding function,which is suitable for position detection in harsh environments.
2.Key Parameters
Parameter Specification
Model 603926-101(CLIPPER series dedicated interface board)
Compatible controller Delta Tau CLIPPER CME2/CME2-P/CME2-C,etc.
Axis support 4-8 axes(depending on the controller model)
Communication protocol SERCOS III,EtherCAT,Powerlink,RS-232/RS-485
I/O configuration 16 DI/16 DO(standard),expandable to 32 DI/32 DO
Analog output±10V(resolution 12-16 bits),for servo drive speed/torque control
Encoder interface Differential A/B/Z phase(up to 20MHz),support SSI/Hiperface(hardware option required)
Operating voltage 24V DC(±10%),power consumption<50W
Environmental adaptability Operating temperature:0℃~+60℃;Storage temperature:-20℃~+85℃;Protection level IP20(Indoor Installation)
Dimensions Standard PCI/PCIe board size(depending on the model),can be inserted into an industrial PC or dedicated controller chassis
III.Typical Application Scenarios
Industrial Robot Control:
Drives 6-axis robotic arms to achieve high-precision trajectory planning(such as welding,assembly,spraying).
EtherCAT real-time communication ensures multi-axis synchronization error<10μs.
CNC Machining Center:
Controls the linkage of the spindle and feed axis to achieve complex surface processing(such as five-axis linkage milling).
Integrates encoder feedback to achieve position closed-loop control with an accuracy of±0.001mm.
Semiconductor Equipment:
Drives wafer transfer robots and lithography machine positioning platforms to meet nano-level motion control requirements.
Supports SSI encoders to achieve high-resolution position detection(such as 1nm resolution).
Packaging Machinery:
Controls high-speed movements such as flying shears,cross-cutting,and labeling,and increases production efficiency by more than 30%.
Cooperates with PLC through RS-485 to achieve multi-device linkage.
ABB Model: GBU72 3BHE055094R0002 Model: 3BHE055094R0002 GBU72 Model: GBU72 Model: 3BHE055094R0002 Model: 3BHE031197R0001 Model: 3BHB030310R0001 Model: 73BHE055094R0002 GBU72 Model: 73BHE055094R0002 Model: GBU72 Model: ABB PCS6000 PRODUCT FAMLIY ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101
