描述
ELAU MC-41110400产品详情
一、产品概述
ELAU MC-41110400是德国ELAU（现属施耐德电气旗下PacDrive自动化平台）生产的一款高性能多轴运动控制器，专为包装机械、印刷机械、机器人、CNC加工等复杂自动化设备设计。该控制器基于PacDrive 3架构，集成实时以太网通信（如SERCOS III、EtherCAT）和I/O控制功能，支持多达16轴同步运动控制，并可与ELAU的PacDrive HMI、驱动器（如C-600/C-800系列）无缝协作，实现高精度、高可靠性的自动化解决方案。
二、技术规格与核心功能
1.运动控制能力
轴数支持：
标准配置支持8轴同步控制，通过扩展模块可升级至16轴。
支持伺服电机、步进电机、直线电机的闭环控制，兼容主流编码器类型（如A/B/Z相、SSI、Hiperface）。
控制模式：
位置控制：支持PTP（点对点）、JOG（点动）、CV（连续轨迹）、电子齿轮/凸轮同步等模式。
速度/扭矩控制：通过模拟量（±10V）或数字量输出，适配不同驱动器需求。
同步控制：支持主从轴同步、电子凸轮、飞剪等高级功能，同步误差<50μs。
性能参数：
最大刷新频率：4kHz（单轴），1kHz（16轴同步）。
位置分辨率：16位（65536 ppr），可扩展至20位（1,048,576 ppr）。
通信延迟：<1ms（EtherCAT实时通信）。
2.通信与接口
实时以太网：
集成SERCOS III和EtherCAT主站功能，支持与驱动器、I/O模块的高速数据交换。
通信速率：100Mbps（全双工），最大节点数：64个（EtherCAT）/128个（SERCOS III）。
现场总线扩展：
支持PROFINET、CANopen、DeviceNet等协议，通过选项模块扩展。
本地I/O：
提供16路数字输入（DI）和16路数字输出（DO），支持24V DC信号，电流容量0.5A/通道。
可选配模拟量输入（AI，4通道）和模拟量输出（AO，2通道），分辨率12位。
其他接口：
RS-232/RS-485串口：用于参数配置或与上位机（如PLC、HMI）通信。
USB 2.0：用于固件升级或数据备份。
SD卡插槽：支持程序存储和日志记录。
3.硬件与软件兼容性
操作系统支持：
运行于Windows XP Embedded/Windows 7 Embedded或实时Linux（如Xenomai），需安装ELAU PacDrive Software Suite（含Motion Controller、HMI Designer、PLC Logic工具）。
编程环境：
支持IEC 61131-3标准（梯形图、功能块图、结构化文本等），兼容CODESYS 3.5开发平台。
提供ELAU Motion Library，支持C/C++高级语言编程，实现复杂运动算法。
硬件扩展：
可通过ELAU C-600/C-800系列驱动器扩展轴数，或连接ELAU PacDrive I/O模块（如DI/DO、AI/AO、温度模块）增加功能。
三、典型应用场景
包装机械：
控制灌装机、封口机、贴标机的多轴联动，实现高速、高精度包装（如每小时10,000瓶）。
通过电子凸轮功能同步主轴与送料轴，减少机械磨损。
印刷机械：
驱动印刷单元的滚筒、张力控制轴，确保套印精度±0.05mm。
支持SERCOS III实时通信，实现多色印刷机的同步控制。
工业机器人：
控制6轴机械臂的轨迹规划，适用于焊接、装配、搬运等场景。
集成EtherCAT通信，与视觉系统协同，实现动态路径修正。
CNC加工中心：
驱动主轴、进给轴的联动，支持五轴联动铣削、车铣复合加工。
通过模拟量输出控制主轴转速，分辨率0.1RPM。
ELAU MC-41110400 Product Details
I.Product Overview
ELAU MC-41110400 is a high-performance multi-axis motion controller produced by ELAU of Germany(now part of Schneider Electric’s PacDrive automation platform),designed for complex automation equipment such as packaging machinery,printing machinery,robots,CNC processing,etc.The controller is based on the PacDrive 3 architecture,integrates real-time Ethernet communication(such as SERCOS III,EtherCAT)and I/O control functions,supports up to 16-axis synchronous motion control,and can work seamlessly with ELAU’s PacDrive HMI and drives(such as C-600/C-800 series)to achieve high-precision and high-reliability automation solutions.
II.Technical specifications and core functions
1.Motion control capabilities
Axis support:
The standard configuration supports 8-axis synchronous control,which can be upgraded to 16 axes through expansion modules.
Supports closed-loop control of servo motors,stepper motors,and linear motors,and is compatible with mainstream encoder types(such as A/B/Z phase,SSI,Hiperface).
Control mode:
Position control:supports PTP(point-to-point),JOG(jog),CV(continuous trajectory),electronic gear/cam synchronization and other modes.
Speed/torque control:Adapts to different drive requirements through analog(±10V)or digital output.
Synchronous control:supports advanced functions such as master-slave axis synchronization,electronic cam,flying shear,etc.,with a synchronization error of<50μs.
Performance parameters:
Maximum refresh rate:4kHz(single axis),1kHz(16-axis synchronization).
Position resolution:16 bits(65536 ppr),expandable to 20 bits(1,048,576 ppr).
Communication delay:<1ms(EtherCAT real-time communication).
2.Communication and interface
Real-time Ethernet:
Integrated SERCOS III and EtherCAT master functions,supporting high-speed data exchange with drives and I/O modules.
Communication rate:100Mbps(full-duplex),maximum number of nodes:64(EtherCAT)/128(SERCOS III).
Fieldbus expansion:
Supports PROFINET,CANopen,DeviceNet and other protocols,expanded through option modules.
Local I/O:
Provides 16 digital inputs(DI)and 16 digital outputs(DO),supports 24V DC signals,and has a current capacity of 0.5A/channel.
Optional analog input(AI,4 channels)and analog output(AO,2 channels),with a resolution of 12 bits.
Other interfaces:
RS-232/RS-485 serial port:used for parameter configuration or communication with a host computer(such as PLC,HMI).
USB 2.0:For firmware upgrade or data backup.
SD card slot:Supports program storage and logging.
3.Hardware and software compatibility
Operating system support:
Running on Windows XP Embedded/Windows 7 Embedded or real-time Linux(such as Xenomai),ELAU PacDrive Software Suite(including Motion Controller,HMI Designer,PLC Logic tools)must be installed.
Programming environment:
Supports IEC 61131-3 standard(ladder diagram,function block diagram,structured text,etc.),compatible with CODESYS 3.5 development platform.
Provides ELAU Motion Library,supports C/C++high-level language programming,and implements complex motion algorithms.
Hardware expansion:
The number of axes can be expanded through ELAU C-600/C-800 series drives,or ELAU PacDrive I/O modules(such as DI/DO,AI/AO,temperature modules)can be connected to increase functions.
3.Typical application scenarios
Packaging machinery:
Control the multi-axis linkage of filling machines,sealing machines,and labeling machines to achieve high-speed and high-precision packaging(such as 10,000 bottles per hour).
Synchronize the spindle and feed axis through the electronic cam function to reduce mechanical wear.
Printing machinery:
Drive the roller and tension control axis of the printing unit to ensure the overprint accuracy of±0.05mm.
Support SERCOS III real-time communication to achieve synchronous control of multi-color printing presses.
Industrial robots:
Control the trajectory planning of 6-axis robotic arms,suitable for welding,assembly,handling and other scenarios.
Integrate EtherCAT communication and cooperate with the visual system to achieve dynamic path correction.
CNC machining center:
Drive the linkage of the spindle and feed axis,support five-axis linkage milling and turning-milling composite processing.
Control the spindle speed through analog output with a resolution of 0.1RPM.
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