描述
EPRO MMS6350产品详情解析
EPRO MMS6350是PRÜFTECHNIK(普卢福)集团旗下EPRO品牌推出的一款高精度多通道振动监测模块,专为工业旋转机械(如汽轮机、发电机、压缩机、泵等)的振动状态监测与故障诊断设计。该产品集成多通道振动信号采集、频谱分析、报警管理等功能,支持与PRÜFTECHNIK Condition Monitoring Systems(如VIBGUARD、VIBROWAVE)或第三方系统(如PLC、DCS、SCADA)无缝集成,广泛应用于电力、石油化工、冶金、造纸等行业。以下从产品定位、核心功能、技术规格、应用场景及选型建议五方面详细解析:
一、产品定位与核心功能
所属系统
PRÜFTECHNIK Condition Monitoring Platform:作为EPRO系列振动监测系统的核心模块,MMS6350可独立运行或集成至更高级别的预测性维护平台,实现设备状态实时监测、故障预警与数据分析。
模块类型:
多通道振动监测模块:支持同时采集多个振动传感器的信号(如加速度、速度、位移),并输出振动幅值、频率、相位等关键参数。
核心优势
多通道同步采集:支持4/8/12通道同步采样(型号不同),满足复杂机械(如多轴汽轮机)的振动监测需求。
高精度信号处理:采用24位ADC(模数转换器)和抗混叠滤波技术,确保振动信号的高保真采集(频率范围0.1Hz~10kHz)。
实时频谱分析:内置FFT(快速傅里叶变换)算法,可实时计算振动信号的频谱、时域波形、轴心轨迹等,支持故障特征提取(如不平衡、不对中、轴承故障)。
灵活通信接口:支持Ethernet、RS485、Modbus TCP/RTU、PROFIBUS DP、OPC UA等协议,可与多种上位机系统无缝对接。
模块化设计:支持热插拔,便于现场维护与扩展;防护等级达IP65,适应恶劣工业环境。
二、技术规格与参数
1.振动信号采集
参数规格
通道数4/8/12通道(可选,型号如MMS6350-4、MMS6350-8、MMS6350-12)
传感器类型支持加速度传感器(IEPE)、速度传感器(磁电式)、位移传感器(电涡流)
输入范围加速度:±5g/±10g/±50g(可配置);速度:0~100mm/s(峰值);位移:0~500μm(峰峰值)
采样频率单通道最高102.4kHz(可分频设置,如51.2kHz、25.6kHz等)
分辨率24位ADC,动态范围>100dB
抗混叠滤波硬件滤波(截止频率可配置)+软件数字滤波(如巴特沃斯、切比雪夫滤波器)
EPRO MMS6350 Product Details
The EPRO MMS6350,launched by EPRO,a brand within the PRÜFTECHNIK Group,is a high-precision,multi-channel vibration monitoring module designed for vibration condition monitoring and fault diagnosis of industrial rotating machinery(such as turbines,generators,compressors,and pumps).It integrates multi-channel vibration signal acquisition,spectrum analysis,and alarm management,and supports seamless integration with PRÜFTECHNIK Condition Monitoring Systems(such as VIBGUARD and VIBROWAVE)or third-party systems(such as PLCs,DCSs,and SCADA).It is widely used in industries such as power generation,petrochemicals,metallurgy,and papermaking.The following provides a detailed analysis of the product’s positioning,core functions,technical specifications,application scenarios,and selection recommendations:
1.Product Positioning and Core Functions
System
PRÜFTECHNIK Condition Monitoring Platform:As the core module of the EPRO series of vibration monitoring systems,the MMS6350 can operate independently or be integrated into a higher-level predictive maintenance platform,enabling real-time equipment condition monitoring,fault warnings,and data analysis.Module Type:
Multi-channel Vibration Monitoring Module:Supports simultaneous acquisition of signals from multiple vibration sensors(such as acceleration,velocity,and displacement)and outputs key parameters such as vibration amplitude,frequency,and phase.
Core Advantages
Multi-channel Synchronous Acquisition:Supports 4/8/12-channel synchronous sampling(depending on the model),meeting the vibration monitoring needs of complex machinery(such as multi-axis steam turbines).
High-Precision Signal Processing:Utilizes a 24-bit ADC(analog-to-digital converter)and anti-aliasing filtering technology to ensure high-fidelity acquisition of vibration signals(frequency range 0.1Hz to 10kHz).
Real-Time Spectrum Analysis:A built-in FFT(Fast Fourier Transform)algorithm calculates the vibration signal’s spectrum,time-domain waveform,and axis trajectory in real time,supporting fault feature extraction(such as imbalance,misalignment,and bearing faults).
Flexible Communication Interfaces:Supports protocols such as Ethernet,RS485,Modbus TCP/RTU,PROFIBUS DP,and OPC UA,enabling seamless integration with a variety of host systems.Modular design:Hot-swappable for easy on-site maintenance and expansion;IP65 protection rating,suitable for harsh industrial environments.
II.Technical Specifications and Parameters
1.Vibration Signal Acquisition
Parameters
Number of Channels:4/8/12 channels(optional,models such as MMS6350-4,MMS6350-8,and MMS6350-12)
Sensor Type:Supported:Accelerometer(IEPE),Velocity(Magnetoelectric),Displacement(Eddy Current)
Input Range:Acceleration:±5g/±10g/±50g(configurable);Velocity:0-100mm/s(peak);Displacement:0-500μm(peak-to-peak)
Sampling Frequency:Maximum 102.4kHz per channel(dividable frequency settings,such as 51.2kHz and 25.6kHz)
Resolution:24-bit ADC,dynamic range>100dB
Anti-aliasing Filter:Hardware filtering(configurable cutoff frequency)+software digital filtering(such as Butterworth and Chebyshev filters)
ABB Model: GBU72 3BHE055094R0002 Model: 3BHE055094R0002 GBU72 Model: GBU72 Model: 3BHE055094R0002 Model: 3BHE031197R0001 Model: 3BHB030310R0001 Model: 73BHE055094R0002 GBU72 Model: 73BHE055094R0002 Model: GBU72 Model: ABB PCS6000 PRODUCT FAMLIY ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101