描述
1.基础参数
参数详情
型号ENRZ-AU30
-“ENRZ”：ESTIC电动压装机系列代号
-“AU30″：最大压力30 kN（约3吨）
最大压力30 kN（3吨）（可定制10 kN~200 kN型号）
有效行程100~500 mm（根据型号可选，AU30常见为200 mm）
压装速度0.1~500 mm/s（无级可调，适应不同工艺阶段）
位置精度±0.005 mm（重复定位精度）
压力精度±0.5%F.S.（满量程误差）
控制方式闭环伺服控制（压力+位移双闭环）
驱动系统伺服电机+滚珠丝杠（品牌：三菱/松下）
电源AC 200~240 V 50/60 Hz（单相）
气源0.5~0.7 MPa（清洁干燥空气，用于气动夹具或安全光栅）
外形尺寸L×W×H≈800×600×1500 mm（根据配置可能调整）
重量约300 kg（含伺服电机和控制系统）
防护等级IP54（防尘防水，适应工业环境）
2.性能参数
参数详情
压装曲线监测支持压力-位移、压力-时间、位移-时间三种曲线实时显示与存储
数据记录可存储≥10,000组压装数据，支持USB导出或以太网上传
通信接口RS-232/RS-485、以太网、Profinet、EtherCAT（兼容多种工业协议）
操作界面7英寸彩色触摸屏（中文/英文可选），支持手势操作和快捷菜单
安全功能安全光栅、急停按钮、过载保护、门锁互锁（符合ISO 13849安全标准）
环境适应性工作温度0~40℃，湿度20%~85%RH（无凝露）
三、功能特点与扩展选项
1.核心功能
多段压装模式：
支持4段压装曲线（快进→工进→保压→回程），每段可独立设置速度、压力和位置。
示例：手机摄像头模组压装时，快进阶段快速接近工件，工进阶段以0.1 mm/s慢速压入，保压阶段维持压力2秒确保粘接牢固。
实时质量检测：
通过压力传感器和位移传感器监测压装过程，自动判断压装力是否在设定范围内、位移是否达标。
若检测到异常（如压力超限、位移不足），立即停止并报警，避免批量不良。
配方管理：
可存储100组以上压装参数（如压力、速度、保压时间），通过触摸屏或条码枪快速调用，减少换型时间。
2.扩展选项
自动化集成：
支持与机器人、PLC、视觉系统联动，实现全自动压装线（如汽车变速器齿轮压装+检测+分拣）。
示例：搭配FANUC机器人抓取工件，ENRZ-AU30完成压装后，通过Profinet通信将结果反馈给PLC控制后续工序。
特殊工装定制：
可根据工件形状设计专用压头、夹具或治具（如真空吸盘、气动夹爪），适应复杂装配需求。
示例：压装电机定子时，定制分度盘治具实现多工位连续压装，提高效率。
远程监控与诊断：
通过以太网或4G/5G模块实现远程访问，支持故障预警、参数修改、数据备份。
1.Basic parameters
Parameters Details
Model ENRZ-AU30
-“ENRZ”:ESTIC electric press series code
-“AU30”:Maximum pressure 30 kN(about 3 tons)
Maximum pressure 30 kN(3 tons)(10 kN~200 kN models can be customized)
Effective stroke 100~500 mm(optional according to the model,AU30 is commonly 200 mm)
Pressing speed 0.1~500 mm/s(steplessly adjustable,suitable for different process stages)
Position accuracy±0.005 mm(repeat positioning accuracy)
Pressure accuracy±0.5%F.S.(full scale error)
Control method Closed-loop servo control(pressure+displacement double closed loop)
Drive system Servo motor+ball screw(brand:Mitsubishi/Panasonic)
Power supply AC 200~240 V 50/60 Hz(single phase)
Air source 0.5~0.7 MPa(clean and dry air,for pneumatic clamps or safety gratings)
Dimensions L×W×H≈800×600×1500 mm(may be adjusted according to configuration)
Weight Approximately 300 kg(including servo motor and control system)
Protection level IP54(dustproof and waterproof,suitable for industrial environment)
2.Performance parameters
Parameter Details
Pressing curve monitoring Supports real-time display and storage of three curves:pressure-displacement,pressure-time,and displacement-time
Data recording Can store≥10,000 sets of pressing data,support USB export or Ethernet upload
Communication interface RS-232/RS-485,Ethernet,Profinet,EtherCAT(compatible with multiple industrial protocols)
Operation interface 7-inch color touch screen(Chinese/English optional),supports gesture operation and shortcut menu
Safety function Safety grating,emergency stop button,overload protection,door lock interlock(in accordance with ISO 13849 safety standard)
Environmental adaptability Working temperature 0~40℃,humidity 20%~85%RH(no condensation)
III.Features and expansion options
1.Core functions
Multi-stage press-fitting mode:
Supports 4-stage press-fitting curves(fast forward→working forward→holding pressure→return stroke),and the speed,pressure and position can be set independently for each stage.
Example:When the mobile phone camera module is pressed,the fast forward stage quickly approaches the workpiece,the working forward stage presses in slowly at 0.1 mm/s,and the holding pressure stage maintains pressure for 2 seconds to ensure a firm bond.
Real-time quality detection:
The press-fitting process is monitored by pressure sensors and displacement sensors to automatically determine whether the press-fitting force is within the set range and whether the displacement meets the standard.
If an abnormality is detected(such as pressure exceeding the limit,insufficient displacement),it will stop immediately and alarm to avoid batch defects.
Recipe management:
More than 100 sets of press-fitting parameters(such as pressure,speed,holding time)can be stored,and quickly called through the touch screen or barcode gun to reduce the changeover time.
2.Extension options
Automation integration:
Support linkage with robots,PLCs,and visual systems to achieve fully automatic press-fitting lines(such as automobile transmission gear press-fitting+detection+sorting).
Example:With FANUC robots to grab workpieces,after ENRZ-AU30 completes press-fitting,the results are fed back to PLC through Profinet communication to control subsequent processes.
Special tooling customization:
Special press heads,fixtures or jigs(such as vacuum suction cups,pneumatic grippers)can be designed according to the shape of the workpiece to meet complex assembly requirements.
Example:When press-fitting motor stators,customized indexing plate jigs can be used to achieve multi-station continuous press-fitting to improve efficiency.
Remote monitoring and diagnosis:
Remote access is achieved through Ethernet or 4G/5G modules,supporting fault warnings,parameter modifications,and data backup.
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