描述
ESTIC ENRZ-AU30产品详情解析
ESTIC ENRZ-AU30是日本ESTIC公司推出的一款高精度智能电动伺服压装机控制器，专为精密压装工艺（如汽车零部件、电子元件、医疗器械组装）设计。该控制器通过闭环伺服控制技术实现压力-位移实时监测与精准控制，支持多段压装曲线编程和数据追溯功能，可与ESTIC电动伺服压装机（如ENR系列）或第三方设备集成，广泛应用于自动化生产线。以下从产品定位、核心功能、技术规格、应用场景及选型建议五方面详细解析：
一、产品定位与核心功能
所属系统
ESTIC Smart Pressing Ecosystem：ENRZ-AU30作为第三代智能控制器，是ESTIC压装系统的核心控制单元，支持与HMI触摸屏（如ESTIC ENP-1000系列）、MES/ERP系统联动，实现数字化压装管理。
控制器类型：
全数字闭环伺服控制器：采用32位ARM处理器+高精度ADC/DAC，实现压力（0.1N分辨率）、位移（0.001mm分辨率）的实时闭环控制。
多轴协同控制：支持单台控制器驱动1-4轴电动伺服压装机，满足多工位同步压装需求（如汽车发动机连杆压装）。
核心优势
高精度压装控制：
压力控制精度：±0.5%FS（满量程），可检测0.1N级微小压力变化，适用于精密电子元件（如芯片封装）和高强度结构件（如航空紧固件）压装。
位移控制精度：±0.005mm，支持微米级定位，避免过压/欠压导致的产品缺陷。
智能压装曲线编程：
多段压装模式：支持10段以上压力-位移曲线编程，可设置快进、工进、保压、回程等阶段，适应不同材质（如金属、塑料）和复杂结构（如嵌套组装）的压装需求。
自适应控制：通过压力-位移斜率监测自动调整压装速度，防止突发阻力导致工件损坏（如压入过盈配合件时）。
全面数据追溯与质量分析：
实时数据采集：每秒采集1000组压力-位移数据，存储10万条压装记录（支持U盘导出或网络上传）。
质量判断功能：根据设定阈值（如最大压力、保压时间）自动判断压装结果OK/NG，并输出报警信号或联动停机。
SPC统计分析：内置统计过程控制（SPC）工具，可生成X-bar/R控制图，分析压装过程稳定性。
工业级可靠性：
防护等级：IP54（防尘防水），适应油污、粉尘环境（如汽车发动机装配线）。
抗干扰设计：符合EMC标准（IEC 61000-4），抵抗电源波动、电机干扰，确保长期稳定运行。
二、技术规格与参数
1.控制性能
参数规格
控制轴数1-4轴（可选配扩展模块）
控制方式全数字闭环伺服控制（压力+位移双闭环）
压力范围0-30kN（默认），可扩展至0-100kN（需更换高压力传感器）
位移范围0-500mm（默认），可定制更长行程（如1000mm）
压力分辨率0.1N（16位ADC）
位移分辨率0.001mm（光栅尺/磁栅尺反馈）
控制周期≤1ms（实时响应压力/位移变化）
ESTIC ENRZ-AU30 Product Details
The ESTIC ENRZ-AU30 is a high-precision intelligent electric servo press controller from ESTIC,Japan,designed specifically for precision press-fitting processes(such as automotive parts,electronic components,and medical device assembly).This controller utilizes closed-loop servo control technology to achieve real-time pressure-displacement monitoring and precise control,supporting multi-stage press curve programming and data traceability.It can be integrated with ESTIC electric servo presses(such as the ENR series)or third-party equipment,making it widely applicable in automated production lines.The following is a detailed analysis of the product’s positioning,core functions,technical specifications,application scenarios,and selection recommendations:
1.Product Positioning and Core Functions
System
ESTIC Smart Pressing Ecosystem:As a third-generation intelligent controller,the ENRZ-AU30 is the core control unit of the ESTIC press-fitting system.It integrates with HMI touch screens(such as the ESTIC ENP-1000 series)and MES/ERP systems to achieve digital press-fitting management.Controller Type:
Fully digital closed-loop servo controller:Utilizes a 32-bit ARM processor and high-precision ADC/DAC to achieve real-time closed-loop control of pressure(0.1N resolution)and displacement(0.001mm resolution).
Multi-axis coordinated control:A single controller can drive 1-4 axes of an electric servo press,meeting the needs of multi-station simultaneous press assembly(such as automotive engine connecting rod press assembly).
Core Advantages:
High-precision press assembly control:
Pressure control accuracy:±0.5%FS(full scale),capable of detecting minute pressure changes of 0.1N,making it suitable for press assembly of precision electronic components(such as chip packaging)and high-strength structural parts(such as aviation fasteners).
Displacement control accuracy:±0.005mm,supporting micron-level positioning,preventing product defects caused by over-/under-pressure.Intelligent Press-Fitting Curve Programming:
Multi-stage Press-Fitting Mode:Supports programming of over 10 pressure-displacement curves,with configurable stages such as fast-forward,work-in,hold,and return strokes to accommodate the pressing needs of various materials(e.g.,metal,plastic)and complex structures(e.g.,nested assemblies).
Adaptive Control:Automatically adjusts the press speed by monitoring the pressure-displacement slope to prevent damage to the workpiece caused by sudden resistance(e.g.,when pressing interference-fit parts).
Comprehensive Data Traceability and Quality Analysis:
Real-time Data Collection:Collects 1,000 sets of pressure-displacement data per second and stores 100,000 press records(supports export to a USB flash drive or upload to the internet).
Quality Judgment:Automatically determines whether the press result is OK or NG based on set thresholds(e.g.,maximum pressure,hold time),and issues an alarm or initiates a shutdown.
SPC Statistical Analysis:Built-in Statistical Process Control(SPC)tools generate X-bar/R control charts to analyze press-fit process stability.Industrial-Grade Reliability:
Protection Rating:IP54(dust and water-resistant),suitable for oily and dusty environments(such as automotive engine assembly lines).
Anti-interference design:Complies with EMC standards(IEC 61000-4),resists power supply fluctuations and motor interference,ensuring long-term stable operation.
II.Technical Specifications and Parameters
1.Control Performance
Parameters
Number of Controlled Axes:1-4(Optional Expansion Module)
Control Method:Fully digital closed-loop servo control(pressure+displacement dual closed-loop)
Pressure Range:0-30kN(Default),Expandable to 0-100kN(Higher Pressure Sensor Required)
Displacement Range:0-500mm(Default),Customizable for longer strokes(e.g.,1000mm)
Pressure Resolution:0.1N(16-bit ADC)
Displacement Resolution:0.001mm(Optical Scale/Magnetic Scale Feedback)
Control Cycle:≤1ms(Real-time Response to Pressure/Displacement Changes)
ABB Model: GBU72 3BHE055094R0002 Model: 3BHE055094R0002 GBU72 Model: GBU72 Model: 3BHE055094R0002 Model: 3BHE031197R0001 Model: 3BHB030310R0001 Model: 73BHE055094R0002 GBU72 Model: 73BHE055094R0002 Model: GBU72 Model: ABB PCS6000 PRODUCT FAMLIY ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101
