描述
产品简要说明
GE DS2020FEBNRX050A是通用电气（GE）专为塑料注射成型设备设计的控制模块，核心功能包括：
工艺参数精准控制：支持温度、压力、速度等关键参数的动态调节
工业网络适配：兼容EtherNet/IP、Profinet等协议，实现设备联网与远程监控
模块化扩展：可集成传感器、驱动器等外围设备，适配不同机型需求
产品详细说明
1.硬件架构与核心组件
控制核心：
基于32位微处理器，支持实时任务调度与多协议通信
内置128MB Flash存储，用于程序与工艺参数存储
I/O接口：
数字I/O：支持256点输入/输出，兼容PLCopen标准
模拟I/O：4路模拟量输入（0-10V/4-20mA），用于温度、压力传感器信号采集
2.工艺控制功能
温度控制：
支持多区温度控制（如模具、料筒、喷嘴），精度±0.5℃
内置PID算法，可自适应调整加热功率
注射成型控制：
实时监控注射压力（最高200MPa）与速度（0-300mm/s）
支持多段注射曲线编程，适配不同材料特性
3.工业网络与通信
协议兼容性：
主站模式支持EtherNet/IP、Profinet，从站模式兼容DeviceNet
支持OPC UA协议数据接口，便于与MES系统集成
技术规格:GE DS2020FEBNRX050A
参数项规格描述
处理器32位微处理器
存储容量128MB Flash
数字I/O 256点（可扩展至512点）
模拟I/O 4路输入（0-10V/4-20mA）
通信协议EtherNet/IP、Profinet、DeviceNet、OPC UA
工作温度-10℃～60℃
防护等级IP65
尺寸190mm×120mm×50mm
核心价值与性能亮点
1.高精度工艺控制
温度均匀性：通过多区PID算法，确保模具各区域温差≤1℃，提升产品表面光洁度
压力补偿：动态调整注射压力以补偿材料粘度变化，减少制品缺陷
2.智能化运维
故障诊断：实时监测传感器断路、电源异常等故障，支持远程报警
数据追溯：记录每批次成型参数与生产时间，支持CSV格式导出
3.绿色节能设计
能耗优化：采用变频驱动技术，加热阶段能耗降低20%
休眠模式：非生产时段自动进入低功耗状态，待机功耗＜5W
Product brief description
GE DS2020FEBNRX050A is a control module designed by General Electric(GE)for plastic injection molding equipment,with core functions including:
Precise control of process parameters:supports dynamic adjustment of key parameters such as temperature,pressure,and speed.
Industrial network adaptation:compatible with EtherNet/IP,Profinet and other protocols,realizing device networking and remote monitoring
Modular expansion:can integrate sensors,drivers and other peripheral devices to meet different machine needs
Product details
1.Hardware architecture and core components
Control core:
Based on 32-bit microprocessor,supports real-time task scheduling and multi-protocol communication
Built-in 128MB Flash storage for program and process parameter storage
I/O interface:
Digital I/O:Supports 256-point input/output,compatible with PLCopen standard
Analog I/O:4 analog inputs(0-10V/4-20mA),used for temperature and pressure sensor signal acquisition
2.Process control function
Temperature control:
Supports multi-zone temperature control(such as molds,barrels,nozzles),with an accuracy of±0.5℃
Built-in PID algorithm,adaptively adjusting heating power
Injection molding control:
Real-time monitoring of injection pressure(up to 200MPa)and speed(0-300mm/s)
Supports multi-segment injection curve programming,adapts to different material characteristics
3.Industrial networks and communications
Protocol Compatibility:
The master mode supports EtherNet/IP and Profinet,and the slave mode is compatible with DeviceNet
Supports OPC UA protocol data interface for easy integration with MES system
Technical Specifications:GE DS2020FEBNRX050A
Parameters Specification Description
Processor 32-bit microprocessor
Storage capacity 128MB Flash
Digital I/O 256 points(scalable to 512 points)
Analog I/O 4-channel input(0-10V/4-20mA)
Communication Protocols EtherNet/IP,Profinet,DeviceNet,OPC UA
Working temperature-10℃~60℃
Protection level IP65
Dimensions:190mm×120mm×50mm
Core Valuesand Performance Highlights
1.High-precision process control
Temperature uniformity:Through the multi-zone PID algorithm,ensure the temperature difference between the mold area is≤1℃,and improve the surface smoothness of the product
Pressure compensation:Dynamically adjust the injection pressure to compensate for material viscosity changes and reduce product defects
2.Intelligent operation and maintenance
Fault diagnosis:Real-time monitoring of sensor circuit breakers,power abnormalities and other faults,and supports remote alarm
Data traceability:Record the molding parameters and production time of each batch,and support CSV format export
3.Green energy-saving design
Energy consumption optimization:adopt variable frequency drive technology,reduce energy consumption in the heating stage by 20%
Sleep mode:Automatically enters the low-power state during non-production period,standby power consumption<5W
