描述
产品简要说明
GE DS3800HRRB1C1C是通用电气(GE)面向大型工业控制系统设计的冗余型可编程逻辑控制器(PLC),核心特性包括:
双CPU冗余架构:主备控制器实时同步数据,切换时间<100ms
多协议兼容性:支持EtherNet/IP、Profinet、Modbus TCP及ControlNet协议
高性能计算:搭载32位RISC处理器,支持复杂算法与实时数据处理
产品详细说明
1.硬件架构与核心组件
冗余系统设计:
双CPU模块:采用异构设计,主CPU(型号:PowerPC 8548)与备CPU(型号:ARM Cortex-A9)协同运行
同步机制:通过光纤通道实现状态同步,数据丢失率<0.001%
通信接口扩展:
4个独立以太网端口(支持冗余环网)
2个串口(RS-232/485)用于传统设备接入
2.功能特性与工业适配性
智能诊断系统:
实时监测CPU负载、内存占用及通信链路状态
故障定位精度达单个I/O通道,支持远程诊断工具接入
环境适应性:
工作温度范围-40℃~70℃(符合NEMA 4X防护等级)
抗电磁干扰能力:EN 61000-6-2 Class 3
技术规格:GE DS3800HRRB1C1C
参数项规格描述
处理器双CPU架构(PowerPC 8548+ARM Cortex-A9)
内存256MB DDR3 SDRAM(可扩展至1GB)
通信接口4xEtherNet/IP(RJ45)、2xControlNet、2xRS-485
冗余切换时间<100ms
电源输入24V DC(冗余双电源输入)
防护等级NEMA 4X(IP66)
核心价值与性能亮点
1.冗余架构优势
零中断运行:主备CPU无缝切换,适用于化工、电力等高可靠性场景
故障自愈:支持自动回滚至备份配置,恢复时间<5秒
2.扩展性与兼容性
模块化设计:支持最多16个扩展机架,总I/O通道数可达2048
协议融合:单控制器同时接入EtherNet/IP与ControlNet网络,降低系统复杂度
应对挑战,创造价值
1.极端环境控制需求
案例:某极地科考站部署该控制器,-45℃低温环境下连续运行2年,未发生硬件故障。
2.老旧系统升级
案例:某钢铁厂将传统继电器控制升级为DS3800HRRB1C1C,系统响应速度提升3倍,维护成本降低40%。
Product brief description
GE DS3800HRRB1C1C is a redundant programmable logic controller(PLC)designed by General Electric(GE)for large industrial control systems.The core features include:
Dual CPU redundancy architecture:the main and standby controllers synchronize data in real time,switching time<100ms
Multi-protocol compatibility:Supports EtherNet/IP,Profinet,Modbus TCP and ControlNet protocols
High-performance computing:equipped with a 32-bit RISC processor,supporting complex algorithms and real-time data processing
Product details
1.Hardware architecture and core components
Redundant system design:
Dual CPU module:adopts a heterogeneous design,the main CPU(model:PowerPC 8548)and the backup CPU(model:ARM Cortex-A9)run in coordination
Synchronization mechanism:state synchronization is achieved through fiber channel,data loss rate is<0.001%
Communication interface extension:
4 independent Ethernet ports(supports redundant ring network)
2 serial ports(RS-232/485)for traditional equipment access
2.Functional characteristics and industrial adaptability
Intelligent diagnostic system:
Real-time monitoring of CPU load,memory usage and communication link status
Fault positioning accuracy reaches a single I/O channel,supporting remote diagnostic tool access
Environmental adaptability:
Working temperature range-40℃~70℃(compliant with NEMA 4X protection level)
Anti-electromagnetic interference capability:EN 61000-6-2 Class 3
Technical Specifications:GE DS3800HRRB1C1C
Parameters Specification Description
Processor Dual CPU architecture(PowerPC 8548+ARM Cortex-A9)
Memory 256MB DDR3 SDRAM(scalable to 1GB)
Communication interface 4xEtherNet/IP(RJ45),2xControlNet,2xRS-485
Redundant switching time<100ms
Power input 24V DC(redundant dual power input)
Protection level NEMA 4X(IP66)
Core Valuesand Performance Highlights
1.Advantages of redundant architecture
Zero interrupt operation:seamless switching of main and backup CPUs,suitable for high-reliability scenarios such as chemical industry and power
Self-healing of faults:supports automatic rollback to backup configuration,recovery time<5 seconds
2.Extensibility and compatibility
Modular design:supports up to 16 expansion racks,with a total I/O channel count up to 2048
Protocol fusion:Single controller connects to EtherNet/IP and ControlNet networks simultaneously to reduce system complexity
Respond to challenges and create value
1.Extreme environmental control requirements
Case:A polar scientific research station deployed the controller and operated continuously for 2 years in a low temperature environment of-45℃,without hardware failure.
2.Upgrade old system
Case:A steel plant upgraded traditional relay control to DS3800HRRB1C1C,the system response speed increased by 3 times and the maintenance cost was reduced by 40%.