描述
1.产品定位与核心功能
HEIDENHAIN-799042推测为高动态响应封闭式直线光栅尺,属于绝对值编码器系统,专为高速数控机床、自动化产线设计,提供微米级定位精度与抗干扰能力,支持复杂工况下的实时位移反馈。
2.关键技术参数推断
测量性能:
-分辨率:0.001μm(1 nm);
-系统精度:±3μm/m(全程误差补偿);
-测量范围:单段最大3040 mm,多段拼接可达20米。
物理特性:
-封装设计:铝制外壳+双密封条(IP64防护等级);
-安装公差:轴向±0.2 mm,横向±0.3 mm(兼容机床导轨偏差)。
接口与通信:
-数字输出:EnDat 2.2(支持双向数据传输与诊断);
-增量信号:1 Vpp正弦波(兼容传统伺服驱动器)。
3.核心技术优势
动态优化
-最大跟踪速度180 m/min,加速性能适配直线电机驱动系统。
环境适应性
-耐污染设计:弹性密封条阻挡切屑与冷却液;
-温度补偿:内置传感器实时修正热膨胀误差。
细分技术
-电子细分算法将原始光栅(20μm栅距)分辨率提升至5 nm。
4.典型应用场景
机床高精度加工
-高速铣床刀具路径校准(抑制振动引起的定位漂移);
-磨床磨削量实时反馈(纳米级误差补偿)。
工业自动化
-机器人关节角度同步(多光栅协同控制);
-电子元件贴装机定位(亚微米级重复精度)。
1.Product positioning and core functions
HEIDENHAIN-799042 is speculated to be a highly dynamic response closed linear grating scale.It belongs to an absolute encoder system.It is specially designed for high-speed CNC machine tools and automated production lines.It provides micron-level positioning accuracy and anti-interference ability,and supports real-time displacement feedback under complex operating conditions.
2.Inference of key technical parameters
Measurement performance:
-Resolution:0.001μm(1 nm);
-System accuracy:±3μm/m(full error compensation);
-Measuring range:a maximum of 3040 mm for single segments,and a multi-section splicing can reach 20 meters.
Physical characteristics:
-Packaging design:aluminum housing+double seal strips(IP64 protection level);
-Installation tolerance:axial±0.2 mm,transverse±0.3 mm(compatible with machine guide rail deviation).
Interface and communication:
-Digital output:EnDat 2.2(supports two-way data transmission and diagnosis);
-Incremental signal:1 Vpp sine wave(compatible with traditional servo drives).
3.Core technology advantages
Dynamic optimization
-Maximum tracking speed is 180 m/min,acceleration performance is adapted to linear motor drive system.
Environmental adaptability
-Contamination-resistant design:elastic sealing strips block chips and coolant;
-Temperature compensation:The built-in sensor corrects thermal expansion error in real time.
Segmentation technology
-Electronic subdivision algorithm improves the resolution of the original grating(20μm grid pitch)to 5 nm.
4.Typical application scenarios
High precision machining of machine tools
-High-speed milling machine tool path calibration(suppress positioning drift caused by vibration);
-Real-time feedback of grinding amount of grinding machine(nano-scale error compensation).
Industrial automation
-Robot joint angle synchronization(multi-grating collaborative control);
-Electronic component mounting machine positioning(submicron repetition accuracy).