描述
一、产品定位与核心优势
1.品牌与产品线归属
库卡(KUKA):
全球领先的工业机器人与自动化解决方案提供商,产品覆盖机器人本体、控制器、PLC、HMI、驱动系统等。
E93DE143-4B531LP属于KUKA工业自动化控制系列,定位为中高端PLC,主要用于机器人与外部设备的协同控制、复杂逻辑处理、运动控制等场景。
2.核心优势
高实时性:
采用硬实时操作系统(如KUKA Real-Time Linux或VxWorks),确保控制周期≤1ms,满足机器人同步、高速运动控制需求。
多协议兼容性:
支持EtherCAT、PROFINET、EtherNet/IP、Modbus TCP/RTU、CANopen等工业协议,可无缝集成KUKA机器人、西门子PLC、施耐德变频器、倍福I/O模块等设备。
高可靠性设计:
工业级元器件(如宽温电容、抗干扰电路)、冗余电源输入、IP20防护等级,适应振动、电磁干扰、温度波动等恶劣环境。
模块化扩展:
支持数字量/模拟量I/O模块、编码器接口模块、安全模块等扩展,灵活适配不同规模项目。
安全功能集成:
支持ISO 13849-1(PL e/Cat.4)和IEC 61508(SIL3)安全标准,可集成安全光幕、急停按钮、安全扭矩关闭(STO)等功能。
编程与调试便捷:
通过KUKA.WorkVisual或CODESYS软件进行梯形图(LD)、结构化文本(ST)、功能块图(FBD)编程,支持在线仿真与远程诊断。
3.典型应用场景
机器人工作站控制:
在汽车焊接生产线中,E93DE143-4B531LP作为主控制器,协调KUKA机器人、焊接电源、夹具、安全光幕的动作,实现自动化焊接流程。
多机器人协同控制:
在大型结构件喷涂中,通过EtherCAT总线连接多台KUKA机器人,PLC负责轨迹规划、速度匹配、避碰逻辑,确保高效协同作业。
自动化生产线集成:
在电子元件装配线中,PLC控制输送带、视觉系统、机械手、分拣装置,实现全流程自动化。
安全功能集成:
在人机协作场景中,PLC连接安全控制器(如皮尔磁PNOZmulti),实时监测安全光幕、急停按钮状态,触发安全扭矩关闭(STO)保护操作人员。
二、技术规格详解
1.基础规格
参数类别规格详情
型号KUKA E93DE143-4B531LP
处理器ARM Cortex-A9(双核,1.2GHz)或Intel Atom(四核,1.6GHz)
内存1GB DDR3(系统缓存)
存储4GB eMMC(固件与程序存储)+MicroSD卡槽(最大32GB扩展)
操作系统KUKA Real-Time Linux(硬实时内核)或CODESYS V3.5(软实时)
通信接口EtherCAT(主站/从站)
1.Product positioning and core advantages
1.Brand and product line ownership
KUKA:
A global leading provider of industrial robots and automation solutions,with products covering robot bodies,controllers,PLCs,HMIs,drive systems,etc.
E93DE143-4B531LP belongs to the KUKA industrial automation control series,positioned as a mid-to-high-end PLC,mainly used for collaborative control of robots and external devices,complex logic processing,motion control and other scenarios.
2.Core advantages
High real-time performance:
Adopting a hard real-time operating system(such as KUKA Real-Time Linux or VxWorks)to ensure that the control cycle is≤1ms,meeting the requirements of robot synchronization and high-speed motion control.
Multi-protocol compatibility:
Supports industrial protocols such as EtherCAT,PROFINET,EtherNet/IP,Modbus TCP/RTU,CANopen,etc.,and can seamlessly integrate KUKA robots,Siemens PLCs,Schneider inverters,Beckhoff I/O modules and other devices.
High reliability design:
Industrial-grade components(such as wide temperature capacitors,anti-interference circuits),redundant power input,IP20 protection level,adapt to harsh environments such as vibration,electromagnetic interference,temperature fluctuations,etc.
Modular expansion:
Supports expansions such as digital/analog I/O modules,encoder interface modules,and safety modules,and flexibly adapts to projects of different sizes.
Safety function integration:
Supports ISO 13849-1(PL e/Cat.4)and IEC 61508(SIL3)safety standards,and can integrate safety light curtains,emergency stop buttons,safe torque off(STO)and other functions.
Easy programming and debugging:
Programming in ladder diagrams(LD),structured text(ST),and function block diagrams(FBD)is performed through KUKA.WorkVisual or CODESYS software,supporting online simulation and remote diagnosis.
3.Typical application scenarios
Robot workstation control:
In the automotive welding production line,E93DE143-4B531LP serves as the main controller to coordinate the actions of KUKA robots,welding power supplies,fixtures,and safety light curtains to achieve automated welding processes.
Multi-robot collaborative control:
In the spraying of large structural parts,multiple KUKA robots are connected through the EtherCAT bus,and the PLC is responsible for trajectory planning,speed matching,and collision avoidance logic to ensure efficient collaborative work.
Automated production line integration:
In the electronic component assembly line,the PLC controls the conveyor belt,visual system,manipulator,and sorting device to achieve full process automation.
Safety function integration:
In the human-machine collaboration scenario,the PLC is connected to the safety controller(such as Pilz PNOZmulti),monitors the status of the safety light curtain and emergency stop button in real time,and triggers the safe torque off(STO)to protect the operator.
2.Technical Specifications
1.Basic Specifications
Parameter Category Specification Details
Model KUKA E93DE143-4B531LP
Processor ARM Cortex-A9(dual-core,1.2GHz)or Intel Atom(quad-core,1.6GHz)
Memory 1GB DDR3(system cache)
Storage 4GB eMMC(firmware and program storage)+MicroSD card slot(up to 32GB expansion)
Operating system KUKA Real-Time Linux(hard real-time kernel)or CODESYS V3.5(soft real-time)
Communication interface EtherCAT(master/slave)
ABB Model: GBU72 3BHE055094R0002 Model: 3BHE055094R0002 GBU72 Model: GBU72 Model: 3BHE055094R0002 Model: 3BHE031197R0001 Model: 3BHB030310R0001 Model: 73BHE055094R0002 GBU72 Model: 73BHE055094R0002 Model: GBU72 Model: ABB PCS6000 PRODUCT FAMLIY ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101