描述
一、核心功能
1.伺服驱动与电机控制
多轴同步控制：
支持1-8轴同步驱动，适配KUKA轻量化伺服电机（如KR 6的KR 460/2），实现线性、圆弧、样条插补等复杂运动轨迹。
控制周期≤1ms，确保高速运动下的轨迹精度（如焊接速度≥1.5m/min时，重复定位精度±0.05mm）。
动态响应优化：
集成前馈补偿算法，减少加速度突变引起的振动，适用于精密装配、打磨抛光等场景。
2.安全功能集成
符合国际安全标准：
支持ISO 13849-1（PL e/Cat.4）和IEC 61508（SIL3），集成STO（Safe Torque Off，安全扭矩关闭）功能，可在急停时立即切断电机动力。
可选配安全光幕、安全限位开关接口，实现区域防护与碰撞检测。
3.通信与扩展能力
工业总线支持：
EtherCAT主站：连接KUKA外部轴（如变位机、轨道）或第三方设备（如Beckhoff I/O模块），同步周期≤250μs。
PROFINET RT/IRT：与西门子S7-1500 PLC协同控制，实现多机器人同步运动。
EtherNet/IP：通过CIP Motion协议与罗克韦尔AB PLC通信，支持分布式控制架构。
I/O扩展：
提供16路数字输入（DI）、16路数字输出（DO），支持24V DC源型/漏型切换，满足基础设备控制需求。
二、技术参数
参数类别详细规格
输入电源200-480V AC三相，频率50/60Hz，功率因数≥0.95
输出能力每轴峰值电流20A，持续电流10A，适配KUKA轻量化伺服电机（额定功率0.5-3kW）
控制精度位置精度±0.01mm，速度波动≤±0.1%
环境适应性工作温度0-45℃，湿度≤95%RH（无冷凝），防护等级IP20
尺寸与重量尺寸300mm×200mm×100mm，重量约8kg，支持标准机柜安装或导轨安装
三、典型应用场景
1.汽车零部件制造
弧焊与点焊：
KSD1-08控制KR 6机器人，搭配Fronius CMT焊机，通过EtherCAT同步实现高精度焊接，焊缝质量符合ISO 5817 B级标准。
车门装配：
KR 10机器人集成抓取夹具，在KSD1-08力控制模式下完成车门与车身的精准对接，装配力≤50N，避免过压损伤。
2.电子与半导体行业
3C产品组装：
KR 3机器人搭载真空吸盘，在KSD1-08控制下实现手机屏幕、摄像头模组的微米级定位，重复定位精度±0.02mm。
芯片检测：
配合高精度视觉系统，通过PROFINET通信传输检测数据，实现芯片缺陷的快速识别与分拣。
3.物流与包装
码垛与搬运：
KR 12机器人在KSD1-08控制下完成纸箱、袋装货物的自动码垛，效率≥1000包/小时，支持多规格货物混合码放。
I.Core functions
1.Servo drive and motor control
Multi-axis synchronous control:
Supports 1-8 axis synchronous drive,adapts to KUKA lightweight servo motors(such as KR 460/2 of KR 6),and realizes complex motion trajectories such as linear,circular,and spline interpolation.
Control cycle≤1ms,ensuring trajectory accuracy under high-speed motion(such as repeated positioning accuracy±0.05mm when welding speed≥1.5m/min).
Dynamic response optimization:
Integrated feedforward compensation algorithm to reduce vibration caused by sudden acceleration,suitable for precision assembly,grinding and polishing and other scenarios.
2.Safety function integration
Compliance with international safety standards:
Supports ISO 13849-1(PL e/Cat.4)and IEC 61508(SIL3),integrated STO(Safe Torque Off)function,which can immediately cut off the motor power in an emergency stop.
Optional safety light curtain and safety limit switch interfaces are available to achieve area protection and collision detection.
3.Communication and expansion capabilities
Industrial bus support:
EtherCAT master:connect KUKA external axes(such as positioners,tracks)or third-party devices(such as Beckhoff I/O modules),with a synchronization cycle of≤250μs.
PROFINET RT/IRT:Collaborative control with Siemens S7-1500 PLC to achieve multi-robot synchronous motion.
EtherNet/IP:Communicate with Rockwell AB PLC via CIP Motion protocol to support distributed control architecture.
I/O expansion:
Provides 16 digital inputs(DI)and 16 digital outputs(DO),supports 24V DC source/sink switching,and meets basic equipment control requirements.
2.Technical parameters
Parameter category Detailed specifications
Input power 200-480V AC three-phase,frequency 50/60Hz,power factor≥0.95
Output capacity Peak current per axis 20A,continuous current 10A,compatible with KUKA lightweight servo motor(rated power 0.5-3kW)
Control accuracy Position accuracy±0.01mm,speed fluctuation≤±0.1%
Environmental adaptability Working temperature 0-45℃,humidity≤95%RH(non-condensing),protection level IP20
Dimensions and weight Dimensions 300mm×200mm×100mm,weight about 8kg,support standard cabinet installation or rail installation
3.Typical application scenarios
1.Automotive parts manufacturing
Arc welding and spot welding:
KSD1-08 controls KR 6 robot,with Fronius CMT welding machine,synchronizes through EtherCAT to achieve high-precision welding,weld quality meets ISO 5817 B
Door assembly:
The KR 10 robot integrates a gripper to complete the precise docking of the door and the body under the KSD1-08 force control mode,with an assembly force of≤50N to avoid overpressure damage.
2.Electronics and semiconductor industry
3C product assembly:
The KR 3 robot is equipped with a vacuum suction cup to achieve micron-level positioning of mobile phone screens and camera modules under the control of KSD1-08,with a repeatability accuracy of±0.02mm.
Chip detection:
With a high-precision visual system,the detection data is transmitted through PROFINET communication to achieve rapid identification and sorting of chip defects.
3.Logistics and packaging
Palletizing and handling:
The KR 12 robot completes the automatic palletizing of cartons and bagged goods under the control of KSD1-08,with an efficiency of≥1000 bags/hour,and supports mixed stacking of goods of multiple specifications.
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