描述
KUKA VT82C586B产品详情
KUKA VT82C586B是KUKA公司推出的一款高性能工业计算机模块,通常作为KUKA机器人控制系统(如KR C4或KR C5系列)的核心计算单元,负责机器人运动控制、逻辑处理、通信管理以及安全监控等关键任务。该产品以高可靠性、强实时性和丰富的扩展性为特点,广泛应用于汽车制造、电子装配、金属加工、物流自动化等高精度工业场景。
一、产品定位与核心功能
1.目标应用场景
汽车制造:
作为焊接机器人、喷涂机器人、装配机器人的主控单元,支持多轴同步运动控制(如6轴机器人+2个外部轴),实现车身焊接精度±0.1mm、喷涂均匀性±5%。
典型应用:汽车底盘焊接、车门喷涂、发动机装配线。
电子装配:
用于3C行业(计算机、通信、消费电子)的精密装配机器人,如手机摄像头模组组装、PCB板插件,通过高速实时计算(微秒级响应)实现装配节拍0.3秒/件、定位精度±0.02mm。
金属加工:
集成于切割机器人、打磨机器人的控制系统,通过力控算法与实时路径修正,实现复杂曲面自适应加工,减少材料浪费与刀具损耗。
物流搬运:
作为码垛机器人、分拣机器人的控制核心,支持重载搬运(最大负载500kg)与高速分拣(每小时2000件),同时通过安全功能(如STO、SSL)确保人机协作安全。
2.核心功能
运动控制计算:
内置高性能CPU(如Intel Xeon或Core i7),结合KUKA.MotionControl算法库,实现轨迹规划、速度前馈、加速度优化等功能,确保机器人运动平滑、无振动。
支持多轴同步控制(最多32轴),满足复杂工艺需求(如双机器人协同焊接)。
逻辑与安全控制:
运行KUKA.SystemSoftware(KSS),提供PLC功能(符合IEC 61131-3标准),实现I/O信号处理、安全逻辑、报警管理等。
集成安全功能模块(如KUKA.SafeOperation),支持STO(安全扭矩关闭)、SSL(安全限速)、SBC(安全缓冲停止),符合ISO 13849-1(PL d/e)、IEC 61508(SIL 2/3)等安全标准。
通信与数据管理:
作为EtherCAT主站,通过高速总线(100Mbps)与伺服驱动器、I/O模块、传感器通信,实现实时数据交换(周期≤1ms)。
支持OPC UA、PROFINET、EtherNet/IP等开放协议,与MES、ERP、PLC等系统无缝集成,实现生产数据透明化。
KUKA VT82C586B Product Details
The KUKA VT82C586B is a high-performance industrial computer-on-module(ICM)launched by KUKA.It typically serves as the core computing unit in KUKA robot control systems(such as the KR C4 or KR C5 series),responsible for key tasks such as robot motion control,logic processing,communication management,and safety monitoring.Featuring high reliability,strong real-time performance,and extensive scalability,this product is widely used in high-precision industrial scenarios such as automotive manufacturing,electronics assembly,metal processing,and logistics automation.
I.Product Positioning and Core Functions
1.Target Application Scenarios
Automotive Manufacturing:
As the main control unit for welding robots,painting robots,and assembly robots,it supports multi-axis synchronous motion control(e.g.,a 6-axis robot+2 external axes),achieving body welding accuracy of±0.1mm and painting uniformity of±5%.
Typical applications:automotive chassis welding,door painting,and engine assembly lines.Electronics Assembly:
This precision assembly robot is used in the 3C industry(computers,communications,and consumer electronics),such as mobile phone camera module assembly and PCB board insertion.Its high-speed,real-time computing(microsecond response)achieves an assembly cycle of 0.3 seconds per part and a positioning accuracy of±0.02mm.
Metal Processing:
Integrated into the control systems of cutting and polishing robots,it uses force control algorithms and real-time path correction to achieve adaptive machining of complex curved surfaces,reducing material waste and tool wear.
Logistics Handling:
Serving as the control core for palletizing and sorting robots,it supports heavy-load handling(maximum load 500kg)and high-speed sorting(2,000 parts per hour).Safety features such as STO and SSL ensure safe human-robot collaboration.
2.Core Functions
Motion Control Computing:
A built-in high-performance CPU(such as an Intel Xeon or Core i7)combined with the KUKA.MotionControl algorithm library implements trajectory planning,velocity feedforward,acceleration optimization,and other functions,ensuring smooth and vibration-free robot motion.Supports multi-axis synchronous control(up to 32 axes),meeting complex process requirements(such as dual-robot collaborative welding).
Logic and Safety Control:
Runs KUKA.SystemSoftware(KSS),providing PLC functions(compliant with IEC 61131-3),implementing I/O signal processing,safety logic,and alarm management.
Integrated safety function modules(such as KUKA.SafeOperation)support STO(Safe Torque Off),SSL(Safely Limited Speed),and SBC(Safe Buffered Stop),complying with safety standards such as ISO 13849-1(PL d/e)and IEC 61508(SIL 2/3).
Communication and Data Management:
As an EtherCAT master,it communicates with servo drives,I/O modules,and sensors via a high-speed bus(100 Mbps),enabling real-time data exchange(cycle time≤1ms).It supports open protocols such as OPC UA,PROFINET,and EtherNet/IP,and seamlessly integrates with systems such as MES,ERP,and PLC to achieve transparency in production data.
ABB Model: GBU72 3BHE055094R0002 Model: 3BHE055094R0002 GBU72 Model: GBU72 Model: 3BHE055094R0002 Model: 3BHE031197R0001 Model: 3BHB030310R0001 Model: 73BHE055094R0002 GBU72 Model: 73BHE055094R0002 Model: GBU72 Model: ABB PCS6000 PRODUCT FAMLIY ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101