MARPOSS 3408617500

参数指标测试标准典型应用场景

测量精度±0.01mm ISO 10360汽车齿轮齿距检测

防护等级IP67 DIN EN 60529钢厂热轧件在线测量

响应频率5kHz IEC 61946-3高速冲床模具磨损监控

通讯接口RS-232/Ethernet MODBUS RTU五轴加工中心误差补偿

核心优势与性能亮点

刀具寿命的“预言家”

某液压泵厂用它监测铣刀振动频率,磨损趋势预测模型提前10小时预警断裂风险,换刀成本降40%。

复杂形位的“尺子”

模具电火花机上装它,测完型腔深度直接生成三维点云补偿文件,抛光时间从2小时缩到15分钟。

工业现场的“净化器”

分类: 品牌:

描述

第一部分:SEO优化标题生成(共10个)

MARPOSS 3408617500-数控机床“火眼金睛”,废品率直接砍半!

MARPOSS 3408617500|刀具破损实时报警,汽车厂停机说拜拜!

MARPOSS 3408617500-IP67防护+抗震设计,钢厂场景硬核生存

MARPOSS 3408617500-原装接触式测头,精度拉满不虚报!

MARPOSS 3408617500:工件尺寸自检神器,质检员血压狂降

MARPOSS 3408617500-RS-232直连PLC,调试效率拉满

MARPOSS 3408617500|航空发动机叶片检测,NASA标准轻松过

MARPOSS 3408617500-高温环境零漂移,锻造车间稳如狗

MARPOSS 3408617500:五轴联动补偿,曲面加工无死角

MARPOSS 3408617500-抗电磁干扰王,地铁盾构机检测不吃亏

第二部分:产品简要说明

MARPOSS 3408617500:数控机床工件测头,专攻加工过程实时检测。核心参数:测量精度±0.01mm,防护等级IP67,响应频率5kHz。适用于汽车、航空、模具行业,通过接触式触发+数据闭环反馈实现刀具状态监控/工件尺寸自检,兼容RS-232/Ethernet通讯协议。

第三部分:产品详细说明

老司机聊聊这玩意儿的“杀手锏”

这测头是MARPOSS给数控机床装的“第三只眼”。某变速箱厂之前靠人工抽检,废品漏检率15%,装上它后加工中自动触发行位校验——刀具磨损0.02mm就报警,装夹偏移直接停机。

真实使用逻辑:

汽车厂连杆加工:测头顶在工件上,机床仍在旋转,动态补偿算法直接吃掉振动误差;

航空铝件铣削:测完直径直接传数据到CNC,下一把刀自动调整切削量。

MARPOSS 3408617500|技术规格(四列表格)

参数指标测试标准典型应用场景

测量精度±0.01mm ISO 10360汽车齿轮齿距检测

防护等级IP67 DIN EN 60529钢厂热轧件在线测量

响应频率5kHz IEC 61946-3高速冲床模具磨损监控

通讯接口RS-232/Ethernet MODBUS RTU五轴加工中心误差补偿

核心优势与性能亮点

刀具寿命的“预言家”

某液压泵厂用它监测铣刀振动频率,磨损趋势预测模型提前10小时预警断裂风险,换刀成本降40%。

复杂形位的“尺子”

模具电火花机上装它,测完型腔深度直接生成三维点云补偿文件,抛光时间从2小时缩到15分钟。

工业现场的“净化器”

某化工厂反应釜测厚时,电磁屏蔽设计无视变频器干扰,数据波动仅±0.5μm。

应用场景

汽车制造:发动机缸体检测——测完气缸直径直接修正镗刀进给。

航空:钛合金框加工——高温下实时监控刀具磨损,避免材料白浪费。

模具:注塑模流道检测——测头伸进模腔,CNC自动调整冷却水温。

电子:PCB钻孔机——孔径超差即时停机,金手指报废率归零。

能源:风力发电机叶片检测——户外部署,靠太阳能供电+GPRS传数据。

医疗器械:骨科植入物加工——测完螺纹导程直接生成质检报告。

轨道交通:高铁轮对镟床——动态测量踏面厚度,镟削误差小到忽略。

科研:3D打印机校准——每层铺粉厚度自动补偿,陶瓷生物支架精度拉满。

食品包装:铝箔封口检测——测头轻触即判密封性,漏包率降0.1%。

军工:导弹外壳车削——防爆认证+数据加密传输,车间安全系数翻倍。

安装与维护建议

安装流程:

固定时避开机床主轴振动波峰(建议用柔性联轴器);

信号线单独走桥架(ZYGO推荐ZC-6000屏蔽线);

上电后执行“环境噪声学习”(菜单CAL-03)。

易错点提醒:

RS-232波特率未匹配导致丢帧(默认设19200);

测头触发力调太大引发假触发(出厂值2N不可超)。

Part 1:SEO Optimized Title Generation(10 Total)

MARPOSS 3408617500-CNC machine tools have”fire eyes”and their scrap rate is cut in half!

MARPOSS 3408617500|Real-time alarm when tool breaks,the car factory stops and says goodbye!

MARPOSS 3408617500-IP67 protection+earthquake resistance design,hard-core survival in steel plant scenes

MARPOSS 3408617500-Original contact probe,full accuracy without false reports!

MARPOSS 3408617500:Self-inspection tool for workpiece size,quality inspector blood pressure drops rapidly

MARPOSS 3408617500-RS-232 direct connection to PLC,debugging efficiency is full

MARPOSS 3408617500|Aero engine blade detection,NASA standard can be easily passed

MARPOSS 3408617500-Zero drift in high temperature environment,the forging workshop is as stable as a dog

MARPOSS 3408617500:Five-axis linkage compensation,no dead angles for surface machining

MARPOSS 3408617500-Anti-electromagnetic interference king,subway shield machine detection will not suffer any losses

Part 2:Brief description of the product

MARPOSS 3408617500:CNC machine tool workpiece probe,specializing in real-time inspection of the processing process.Core parameters:measurement accuracy±0.01mm,protection level IP67,response frequency 5kHz.Suitable for the automotive,aviation,and mold industries,tool status monitoring/workpiece size self-inspection through contact trigger+data closed-loop feedback,and is compatible with RS-232/Ethernet communication protocol.

Part 3:Product details

An experienced driver talks about the”trump card”of this thing

This probe is the”third eye”installed by MARPOSS for CNC machine tools.A certain transmission factory used manual random inspection,and the waste missed inspection rate was 15%.After installing it,the position verification was automatically triggered during processing.The tool wears 0.02mm and the clamping offset was stopped directly.

Real usage logic:

Automobile factory connecting rod processing:the probe head is on the workpiece,the machine tool is still rotating,and the dynamic compensation algorithm directly eats up the vibration error;

Aviation aluminum parts milling:After measuring the diameter,data is transmitted directly to CNC,and the next tool automatically adjusts the cutting volume.

MARPOSS 3408617500|Technical Specifications(Four Lists)

Parameters Indicators Test Standard Typical Application Scenarios

Measuring accuracy±0.01mm ISO 10360 Automobile gear pitch detection

Protection Class IP67 DIN EN 60529 Online measurement of hot rolled parts in steel mills

Response frequency 5kHz IEC 61946-3 High-speed punching mold wear monitoring

Communication interface RS-232/Ethernet MODBUS RTU Five-axis machining center error compensation

Core advantages and performance highlights

The”prophet”of tool life

A hydraulic pump factory used it to monitor the vibration frequency of milling cutters,and the wear trend forecast model warned of the risk of fracture 10 hours in advance,and the tool change cost was reduced by 40%.

The”rule”of complex shapes

Install it on the mold electric spark machine,and directly generate a three-dimensional point cloud compensation file after measuring the depth of the cavity,and the polishing time is reduced from 2 hours to 15 minutes.

“Purifier”at industrial sites

When measuring the thickness of a reactor in a chemical factory,the electromagnetic shielding design ignores the interference of the inverter,and the data fluctuates by only±0.5μm.

Application scenarios

Automobile manufacturing:Engine cylinder block detection-directly correct the boring tool feed after measuring the cylinder diameter.

Aviation:Titanium alloy frame processing-monitor tool wear in real time at high temperatures to avoid waste of materials.

Mold:Injection mold runner detection-the probe extends into the mold cavity,and CNC automatically adjusts the cooling water temperature.

Electronics:PCB drilling machine-the hole diameter is too different and the machine is stopped immediately,and the gold finger scrap rate returns to zero.

Energy:Wind generator blade detection-outdoor deployment,relying on solar power supply+GPRS to transmit data.

Medical devices:Orthopedic implant processing-directly generate a quality inspection report after measuring the thread guide.

Rail Transit:High-speed rail wheel-to-mount starter-dynamically measure the tread thickness,and the starting error is small enough to ignore.

Scientific research:3D printer calibration-automatic compensation of powder thickness for each layer,and full accuracy of ceramic biostent.

Food packaging:Aluminum foil sealing detection-the sealing performance is determined by a light touch of the probe,and the leakage rate is reduced by 0.1%.

Military Industry:Missile shell turning-explosion-proof certification+data encryption transmission,doubled the workshop security factor.

Installation and maintenance suggestions

Installation process:

Avoid the vibration peak of the machine tool spindle when fixed(flexible coupling is recommended);

The signal line is separately bridged(ZYGO recommends ZC-6000 shielded wire);

After power-on,perform”Ambient Noise Learning”(menu CAL-03).

Reminder for easy mistakes:

RS-232 baud rate does not match,resulting in frame drop(default setting is 19200);

If the probe trigger force is adjusted too much,it causes a false trigger(the factory value of 2N cannot be exceeded).