描述
产品简要说明
Metso D100226 BIC12是一款高性能工业数据采集模块，核心功能包括：
多通道输入：支持16路模拟量输入（4-20mA/0-10V）与16路数字量输入/输出
协议兼容性：内置Modbus RTU/TCP、Profibus DP双协议栈
工业级防护：IP67防护等级，耐受-40°C至70°C极端温度
抗干扰设计：电磁兼容性（EMC）符合IEC 61000-6-4标准
产品详细说明
1.技术架构与核心功能
信号处理单元：
模拟量输入：24位Σ-ΔADC，线性误差≤0.1%FS
隔离设计：每通道独立隔离（500Vrms），支持共模抑制比≥100dB
通信架构：
双总线冗余：主从双Profibus DP接口，故障自切换时间≤50ms
协议转换：支持Modbus RTU与OPC UA协议实时转换
智能诊断：
通道自检：每10秒自动检测信号完整性，异常报警阈值可配置
日志记录：存储10万条事件记录，支持SD卡导出
2.工业环境适配性
宽温运行：
低温补偿：内置温度传感器，自动补偿-40°C低温导致的信号漂移
高温防护：采用散热鳍片+导热硅胶设计，70°C环境下功耗降低20%
振动抗性：
机械加固：模块外壳通过MIL-STD-810G振动测试（3g加速度）
接线防护：抗震型弹簧端子，抗拉力≥50N
技术规格:Metso D100226 BIC12
参数项规格描述
通道配置16AI+16DI/DO（可扩展至32AI）
精度等级±0.1%FS（模拟量输入），±1bit（数字量）
通信接口2×Profibus DP（RS485）、1×Modbus TCP（RJ45）
防护等级IP67（防尘防水）
工作温度-40℃至70℃
电源输入24V DC（宽电压范围18-32V）
核心价值与性能亮点
1.双协议无缝切换
技术突破：采用硬件协议栈分离设计，Modbus与Profibus数据冲突率降低至0.01%
2.极端振动耐受
场景适配：在矿山皮带输送机振动环境下连续运行10万小时无故障（实测数据）
应对挑战，创造价值
1.多协议系统兼容性问题
技术突破：某钢铁厂部署BIC12后，实现PLC与DCS系统数据同步延迟≤20ms
2.高温环境信号衰减
场景案例：水泥厂回转窑监测系统使用BIC12，信号稳定性提升40%（对比传统模块）
Product brief description
Metso D100226 BIC12 is a high-performance industrial data acquisition module with core functions including:
Multi-channel input:Supports 16 analog inputs(4-20mA/0-10V)and 16 digital inputs/outputs
Protocol compatibility:Built-in Modbus RTU/TCP and Profibus DP dual protocol stacks
Industrial protection:IP67 protection rating,withstand extreme temperatures-40°C to 70°C
Anti-interference design:electromagnetic compatibility(EMC)complies with IEC 61000-6-4 standard
Product details
1.Technical architecture and core functions
Signal processing unit:
Analog input:24-bitΣ-ΔADC,linear error≤0.1%FS
Isolation design:independent isolation per channel(500Vrms),supports common mode rejection ratio≥100dB
Communication architecture:
Dual bus redundancy:Master-slave dual Profibus DP interface,fault self-switching time≤50ms
Protocol conversion:Supports real-time conversion of Modbus RTU and OPC UA protocols
Intelligent Diagnosis:
Channel self-test:Automatically detect signal integrity every 10 seconds,abnormal alarm threshold can be configured
Logging:Store 100,000 event records,supports SD card export
2.Industrial environment adaptability
Wide temperature operation:
Low temperature compensation:built-in temperature sensor,automatically compensates for signal drift caused by low temperature of-40°C
High temperature protection:adopts heat dissipation fins+thermal silicone design,reduces power consumption by 20%in 70°C environment
Vibration resistance:
Mechanical reinforcement:The module housing passes MIL-STD-810G vibration test(3g acceleration)
Wiring protection:shock-resistant spring terminal,tensile force≥50N
Technical Specifications:Metso D100226 BIC12
Parameters Specification Description
Channel configuration 16AI+16DI/DO(scalable to 32AI)
Accuracy level±0.1%FS(analog input),±1bit(digital)
Communication interface 2×Profibus DP(RS485),1×Modbus TCP(RJ45)
Protection level IP67(dust-proof and waterproof)
Operating temperature-40℃to 70℃
Power input 24V DC(wide voltage range 18-32V)
Core Valuesand Performance Highlights
1.Dual protocol seamless switching
Technical breakthrough:Using hardware protocol stack separation design,the data conflict rate between Modbus and Profibus is reduced to 0.01%
2.Extreme vibration tolerance
Scenario adaptation:continuous operation for 100,000 hours without faults(actual measurement data)
Respond to challenges and create value
1.Multi-protocol system compatibility issues
Technical breakthrough:After a steel plant deploys BIC12,the data synchronization delay of PLC and DCS system is≤20ms
2.High temperature environment signal attenuation
Scenario case:The rotary kiln monitoring system of cement plant uses BIC12,and the signal stability is improved by 40%(compared with traditional modules)
