描述
产品简要说明
Metso D100644是一款集成输入/输出（I/O）处理与总线协议转换功能的工业控制模块，核心功能包括：
信号处理：支持模拟量与数字量信号的采集、转换与输出
协议兼容：兼容以太网、CAN、LIN、MOST等工业总线协议
环境适应性：IP67防护等级，耐受-40℃至70℃极端温度
模块化设计：支持灵活扩展与快速维护
产品详细说明
1.技术架构与核心功能
信号处理单元：
输入/输出通道：集成16路模拟量输入（4-20mA/0-10V）与32路数字量I/O
信号隔离：每通道独立隔离（500Vrms），共模抑制比≥100dB
协议转换能力：
总线协议：支持Modbus TCP、Profibus DP、EtherCAT等工业协议
协议栈冗余：双协议栈设计，故障切换时间≤50ms
智能诊断系统：
实时监测：内置自检功能，可检测信号异常、通信中断等故障
日志记录：存储10万条事件记录，支持远程导出
2.工业环境适配性
宽温运行：
温度补偿：内置温度传感器，自动补偿-40℃低温导致的信号漂移
散热设计：采用散热鳍片+导热硅胶结构，70℃环境下功耗降低20%
抗干扰能力：
电磁兼容性：符合IEC 61000-6-4标准，抗干扰等级≥80dB
机械加固：通过MIL-STD-810G振动测试（3g加速度）
技术规格:Metso D100644
参数项规格描述
通道配置16AI+32DI/DO（可扩展至64AI）
精度等级±0.1%FS（模拟量输入），±1bit（数字量）
通信接口2×EtherCAT（光纤）、1×Modbus TCP（RJ45）
防护等级IP67（防尘防水）
工作温度-40℃至70℃
电源输入24V DC（宽电压范围18-32V）
核心价值与性能亮点
1.多协议无缝切换
技术突破：采用硬件协议栈分离设计，Modbus与Profibus数据冲突率降低至0.01%
2.极端振动耐受
场景适配：在矿山皮带输送机振动环境下连续运行10万小时无故障（实测数据）
Product brief description
Metso D100644 is an industrial control module that integrates input/output(I/O)processing and bus protocol conversion functions.The core functions include:
Signal processing:supports the acquisition,conversion and output of analog and digital signals
Protocol compatible:compatible with industrial bus protocols such as Ethernet,CAN,LIN,MOST
Environmental adaptability:IP67 protection level,withstand extreme temperatures of-40℃to 70℃
Modular design:supports flexible expansion and rapid maintenance
Product details
1.Technical architecture and core functions
Signal processing unit:
Input/output channel:Integrated 16 analog inputs(4-20mA/0-10V)and 32 digital I/O
Signal isolation:Independent isolation per channel(500Vrms),common mode rejection ratio≥100dB
Protocol conversion capability:
Bus protocol:Supports industrial protocols such as Modbus TCP,Profibus DP,and EtherCAT
Protocol stack redundancy:dual protocol stack design,failover time≤50ms
Intelligent diagnostic system:
Real-time monitoring:built-in self-test function,can detect signal abnormalities,communication interruptions and other faults
Logging:Store 100,000 event records,support remote export
2.Industrial environment adaptability
Wide temperature operation:
Temperature compensation:Built-in temperature sensor,automatically compensates for signal drift caused by low temperature of-40℃
Heat dissipation design:adopts heat dissipation fins+thermally conductive silicone structure,and reduces power consumption by 20%in 70℃environment
Anti-interference ability:
Electromagnetic compatibility:comply with IEC 61000-6-4 standard,anti-interference level≥80dB
Mechanical reinforcement:Passed MIL-STD-810G vibration test(3g acceleration)
Technical Specifications:Metso D100644
Parameters Specification Description
Channel configuration 16AI+32DI/DO(scalable to 64AI)
Accuracy level±0.1%FS(analog input),±1bit(digital)
Communication interface 2×EtherCAT(fiber),1×Modbus TCP(RJ45)
Protection level IP67(dust-proof and waterproof)
Operating temperature-40℃to 70℃
Power input 24V DC(wide voltage range 18-32V)
Core Valuesand Performance Highlights
1.Multi-protocol seamless switching
Technical breakthrough:Using hardware protocol stack separation design,the data conflict rate between Modbus and Profibus is reduced to 0.01%
2.Extreme vibration tolerance
Scenario adaptation:continuous operation for 100,000 hours without faults(actual measurement data)
