描述
METSO D201463产品详情
一、基本信息
品牌：METSO（美卓奥图泰，全球领先的矿山、骨料、回收及流程工业自动化解决方案提供商，现部分业务整合为Valmet或独立运营）。
型号：D201463
类型：自动化控制模块或传感器组件（具体需结合应用场景，可能为阀门控制器、过程分析仪或现场仪表部件）。
用途：广泛应用于矿山破碎筛分、选矿、制浆造纸等流程工业，用于设备控制、参数监测或工艺优化。
二、技术规格与功能
1.核心功能
模块类型推测（基于METSO常见产品线）：
阀门控制器：若为D201463控制器，可能用于驱动智能阀门（如调节阀、切断阀），支持HART或Profibus通信，实现远程开度控制与故障诊断。
传感器组件：若为传感器，可能监测压力、温度或振动（如破碎机轴承振动监测），输出4~20 mA信号至DCS系统。
I/O模块：作为分布式控制系统（DCS）的输入/输出单元，采集现场信号并输出控制指令。
2.典型参数（以阀门控制器为例）
供电要求：24 VDC（±15%），功耗≤15 W。
通信接口：
数字通信：HART 7（叠加在4~20 mA信号上）或Profibus-DP（波特率9.6~12 Mbps）。
模拟输出：1路4~20 mA（反馈阀门开度或过程变量）。
控制精度：开度控制误差≤±0.5%（满量程），响应时间≤200 ms。
防护等级：IP66（防尘防水，适用于户外或粉尘环境）。
3.机械与电气设计
安装方式：
阀门控制器：导轨安装或直接固定于阀门执行机构。
传感器：螺纹安装（如M20×1.5）或法兰连接（适配管道/设备）。
材质：外壳为铝合金或316L不锈钢（耐腐蚀），传感器探头为陶瓷或合金材质。
工作温度：-40℃至+85℃（工业级宽温设计）。
三、产品优势
高可靠性与兼容性
通过ATEX/IECEx防爆认证（若用于危险区域），支持冗余通信链路。
兼容METSO DNA、Valmet DNA或第三方DCS系统（如Siemens PCS7、ABB 800xA）。
智能化与易维护性
内置自诊断功能（如阀门卡涩、传感器漂移），通过HMI或SCADA系统报警。
支持远程参数配置与固件升级，减少现场维护成本。
工艺适配性
针对矿山、骨料等重载工况优化，抗振动（≥5 g）、抗冲击（≥50 g）。
可选防爆型（Ex d IIC T6）或本安型（Ex ia IIC T4），满足不同安全标准。
四、应用场景
矿山与骨料行业
破碎机润滑系统压力监测，防止轴承过热。
振动筛给料阀控制，优化物料流量与分级效率。
选矿流程
浮选机液位控制，稳定矿浆界面，提高金属回收率。
浓密机底流泵出口压力调节，避免堵塞。
制浆造纸
纸浆浓度传感器，实时监测打浆度。
蒸汽阀门控制，优化干燥部能耗。
五、安装与维护建议
安装注意事项
电气连接：
确保电源极性正确，避免反接损坏模块。
通信线缆使用屏蔽双绞线（STP），单端接地以减少干扰。
机械安装：
阀门控制器需与执行机构同轴安装，偏差≤±0.5°。
传感器安装位置避开涡流区或高温辐射源。
A413240
A413240
METSO D201463 Product Details
I.Basic Information
Brand:METSO(Metso Outotec,a leading global provider of automation solutions for mining,aggregates,recycling and process industries,with some businesses now integrated into Valmet or operating independently).
Model:D201463
Type:Automation control module or sensor component(depending on the application scenario,it may be a valve controller,process analyzer or field instrument component).
Application:Widely used in process industries such as mining crushing and screening,mineral processing,pulping and papermaking,for equipment control,parameter monitoring or process optimization.
II.Technical Specifications and Functions
1.Core Functions
Module Type Speculation(Based on METSO’s Common Product Line):
Valve Controller:If it is a D201463 controller,it may be used to drive intelligent valves(such as regulating valves and shut-off valves),support HART or Profibus communication,and realize remote opening control and fault diagnosis.
Sensor component:If it is a sensor,it may monitor pressure,temperature or vibration(such as crusher bearing vibration monitoring),and output 4~20 mA signal to the DCS system.
I/O module:As the input/output unit of the distributed control system(DCS),it collects field signals and outputs control instructions.
2.Typical parameters(taking the valve controller as an example)
Power supply requirements:24 VDC(±15%),power consumption≤15 W.
Communication interface:
Digital communication:HART 7(superimposed on 4~20 mA signal)or Profibus-DP(baud rate 9.6~12 Mbps).
Analog output:1 channel 4~20 mA(feedback valve opening or process variable).
Control accuracy:opening control error≤±0.5%(full scale),response time≤200 ms.
Protection level:IP66(dustproof and waterproof,suitable for outdoor or dusty environment).
3.Mechanical and electrical design
Installation method:
Valve controller:rail mounted or directly fixed to the valve actuator.
Sensor:threaded mounting(such as M20×1.5)or flange connection(adaptive pipe/equipment).
Material:The housing is aluminum alloy or 316L stainless steel(corrosion resistant),and the sensor probe is ceramic or alloy.
Working temperature:-40℃to+85℃(industrial wide temperature design).
III.Product advantages
High reliability and compatibility
ATEX/IECEx explosion-proof certification(if used in hazardous areas),supporting redundant communication links.
Compatible with METSO DNA,Valmet DNA or third-party DCS systems(such as Siemens PCS7,ABB 800xA).
Intelligence and maintainability
Built-in self-diagnosis function(such as valve jamming,sensor drift),alarm through HMI or SCADA system.
Support remote parameter configuration and firmware upgrade to reduce on-site maintenance costs.
Process adaptability
Optimized for heavy-duty working conditions such as mines and aggregates,resistant to vibration(≥5 g)and impact(≥50 g).
Optional explosion-proof type(Ex d IIC T6)or intrinsically safe type(Ex ia IIC T4)to meet different safety standards.
IV.Application scenarios
Mining and aggregate industries
Pressure monitoring of the crusher lubrication system to prevent bearing overheating.
Control of the vibrating screen feed valve to optimize material flow and classification efficiency.
Mineral processing process
Flotation machine level control to stabilize the pulp interface and improve metal recovery rate.
Adjust the outlet pressure of the thickener underflow pump to avoid blockage.
Pulp and papermaking
Pulp concentration sensor to monitor the beating degree in real time.
Steam valve control to optimize the energy consumption of the drying section.
V.Installation and maintenance recommendations
Installation precautions
Electrical connection:
Ensure the power supply polarity is correct to avoid reverse connection and damage to the module.
Use shielded twisted pair(STP)for communication cables,and single-end grounding to reduce interference.
Mechanical installation:
The valve controller must be installed coaxially with the actuator,with a deviation of≤±0.5°.
The sensor should be installed away from eddy current areas or high temperature radiation sources.
