描述
产品简要说明
Metso NCU2 A413016是一款专为工业过程控制设计的分布式控制系统(DCS)核心控制模块,核心功能包括:
高速信号处理:支持5Mpps脉冲输出与编码器反馈,响应时间≤1ms
模块化扩展:兼容Metso DCS系统全系列I/O模块
工业级通信:集成EtherCAT、Profinet协议,支持跨系统数据交互
环境适应性:宽温运行(-40°C至70°C),IP65防护等级
产品详细说明
1.技术架构与核心功能
控制单元特性:
多任务处理:基于双核ARM架构,支持实时任务与后台数据处理并行运行
冗余设计:内置双电源模块,支持热插拔更换,故障切换时间≤50ms
通信与协议:
工业总线:EtherCAT主站(实时控制)、Profinet(设备组态)
协议兼容性:支持Modbus TCP/IP、HART协议(需外接适配模块)
诊断与维护:
状态监控:实时显示模块温度、电压、通信链路状态
自检功能:启动时自动检测硬件完整性,生成故障日志
2.工业级可靠性设计
抗干扰能力:
电磁兼容性:符合IEC 61000-4-2/-4-5标准,抗ESD达±15kV
信号隔离:模拟量通道间隔离电压≥2kV,数字量通道隔离电压≥4kV
环境适应性:
宽温运行:-40°C至70°C(工作)/-50°C至85°C(存储)
防护等级:IP65(防尘防水)
3.行业应用适配性
特殊模块扩展:
高速控制:支持F3NC32-0N定位模块(5Mpps脉冲输出),适用于药剂充填、精密装配等场景
安全等级:可配置SIL 2认证版本,满足化工、能源行业安全标准
技术规格:Metso NCU2 A413016
参数项规格描述
处理器双核ARM Cortex-R5,主频800MHz
内存2GB DDR4+8GB SSD
通信接口2×EtherCAT(RJ45)+2×Profinet(RJ45)+1×RS-485(Modbus RTU)
工作温度-40℃至70℃
防护等级IP65(标准配置)
核心价值与性能亮点
1.超低延迟控制
技术突破:5Mpps脉冲输出能力,支持高速运动控制(如药剂充填量实时调整)
2.极端环境稳定性
场景适配:在-40°C低温环境下仍保持100%运行可靠性,适用于北极圈能源项目
应对挑战,创造价值
1.传统DCS扩展性不足
技术突破:通过模块化设计实现I/O通道灵活扩展(最大支持64通道)
2.复杂环境信号失真
场景案例:某化工厂部署NCU2 A413016后,模拟量信号噪声降低至±0.02%FS
Product brief description
Metso NCU2 A413016 is a distributed control system(DCS)core control module designed for industrial process control.The core functions include:
High-speed signal processing:Supports 5Mpps pulse output and encoder feedback,response time≤1ms
Modular extension:compatible with the full range of I/O modules of Metso DCS system
Industrial-grade communication:Integrate EtherCAT and Profinet protocols to support cross-system data interaction
Environmental adaptability:Wide temperature operation(-40°C to 70°C),IP65 protection rating
Product details
1.Technical architecture and core functions
Control unit features:
Multitasking:Based on dual-core ARM architecture,it supports parallel operation of real-time tasks and background data processing
Redundant design:built-in dual power supply module,supports hot-swap replacement,failover time≤50ms
Communications and Protocols:
Industrial bus:EtherCAT master station(real-time control),Profinet(device configuration)
Protocol compatibility:Supports Modbus TCP/IP and HART protocols(external adapter modules are required)
Diagnosis and maintenance:
Status monitoring:Real-time display of module temperature,voltage,and communication link status
Self-test function:Automatically detect hardware integrity when starting up and generate fault logs
2.Industrial-grade reliability design
Anti-interference ability:
Electromagnetic compatibility:complies with IEC 61000-4-2/-4-5 standard,with±15kV resistance
Signal isolation:The isolation voltage between analog channels is≥2kV,and the isolation voltage between digital channels is≥4kV
Environmental adaptability:
Wide temperature operation:-40°C to 70°C(operation)/-50°C to 85°C(storage)
Protection level:IP65(dust-proof and waterproof)
3.Industry application adaptability
Special module extensions:
High-speed control:Supports F3NC32-0N positioning module(5Mpps pulse output),suitable for drug filling,precision assembly and other scenarios
Safety level:SIL 2 certified version can be configured to meet safety standards in the chemical and energy industries
Technical Specifications:Metso NCU2 A413016
Parameters Specification Description
Processor Dual-core ARM Cortex-R5,main frequency 800MHz
Memory 2GB DDR4+8GB SSD
Communication interface 2×EtherCAT(RJ45)+2×Profinet(RJ45)+1×RS-485(Modbus RTU)
Operating temperature-40℃to 70℃
Protection level IP65(standard configuration)
Core Valuesand Performance Highlights
1.Ultra-low latency control
Technical breakthrough:5Mpps pulse output capability,support high-speed motion control(such as real-time adjustment of the chemical filling amount)
2.Extreme environmental stability
Scenario adaptation:100%operational reliability is maintained under low temperature environment-40°C,suitable for Arctic Circle energy projects
Respond to challenges and create value
1.Traditional DCS lacks scalability
Technical breakthrough:Flexible expansion of I/O channels through modular design(maximum support of 64 channels)
2.Signal distortion in complex environments