Metso Valm-818406

品饮料及精细化工,聚焦ASME BPE合规设计、在线自清洁与微生物防控。其核心功能包括:

控制性能:

-位置精度:±0.03%(全行程范围内,无菌环境零污染);

-响应时间:≤10ms(快速灭菌循环适配)。

环境适应性:

-压力范围:0–10MPa(兼容CIP/SIP工况);

-温度范围:-10°C至+150°C(耐高温蒸汽灭菌)。

2.关键技术参数

项目典型规格(参考同类产品)

描述

1.产品定位与核心功能

VALM-818406推测为耐腐蚀卫生级智能阀门定位器,定位生物医药、食品饮料及精细化工,聚焦ASME BPE合规设计、在线自清洁与微生物防控。其核心功能包括:

控制性能:

-位置精度:±0.03%(全行程范围内,无菌环境零污染);

-响应时间:≤10ms(快速灭菌循环适配)。

环境适应性:

-压力范围:0–10MPa(兼容CIP/SIP工况);

-温度范围:-10°C至+150°C(耐高温蒸汽灭菌)。

2.关键技术参数

项目典型规格(参考同类产品)

输入/输出

-输入信号:4–20mA DC(支持Profinet、EtherNet/IP);

-输出类型:316L不锈钢阀体+PTFE涂层阀芯(表面粗糙度Ra<0.4μm);

供电要求

-电压范围:24V DC(本安认证Ex ia IIICT6);

-功耗:≤7W(峰值),休眠模式<0.02W;

通信接口

-数字总线:MQTT/OPC UA(IIoT集成);

-无线扩展:Wi-Fi 6(支持无菌区远程监控)。

3.功能特性

卫生与耐腐蚀设计:

-材料体系:哈氏合金C-276阀内件(耐王水、氯离子应力腐蚀);

-密封结构:双机械密封+氮气屏障(防止介质泄漏污染)。

智能自清洁:

-算法集成:超声波振荡驱动(频率20–40kHz,剥离生物膜);

-自诊断:浊度传感器+微生物荧光检测(实时监测残留风险)。

安全与合规:

-灭菌适配:IP69K防护+蒸汽穿透设计(耐135°C×30min灭菌);

-数据追溯:区块链存证阀门操作日志(符合FDA 21 CFR Part 11)。

4.典型应用场景

生物医药:

-生物反应器培养基调节阀(防细胞污染);

-疫苗灌装线无菌切换阀(微升级精度)。

食品饮料:

-乳制品UHT灭菌阀(耐高温牛奶结焦);

-啤酒酿造CO₂控制阀(抗碳酸腐蚀)。

精细化工:

-电子级试剂分配阀(兼容硫酸、氢氟酸混合介质);

-化妆品原料无菌阀(防菌斑滋生)。

1.Product positioning and core functions

VALM-818406 is speculated to be a corrosion-resistant sanitary intelligent valve positioner,which locates biomedicine,food and beverage and fine chemicals,focusing on ASME BPE compliance design,online self-cleaning and microbial prevention and control.Its core functions include:

Control performance:

-Position accuracy:±0.03%(within the entire stroke range,zero pollution in sterile environment);

-Response time:≤10ms(fast sterilization cycle adaptation).

Environmental adaptability:

-Pressure range:0–10MPa(compatible with CIP/SIP conditions);

-Temperature range:-10°C to+150°C(resistant to high temperature steam sterilization).

2.Key technical parameters

Project Typical specifications(refer to similar products)

Input/Output

-Input signal:4–20mA DC(supports Profinet,EtherNet/IP);

-Output type:316L stainless steel body+PTFE coated valve core(surface roughness Ra<0.4μm);

Power supply requirements

-Voltage range:24V DC(Intrinsically safe certified Ex ia IIICT6);

-Power consumption:≤7W(peak),sleep mode<0.02W;

Communication interface

-Digital bus:MQTT/OPC UA(IIoT integration);

-Wireless extension:Wi-Fi 6(supports remote monitoring of sterile areas).

3.Functional characteristics

Hygiene and corrosion resistance design:

-Material system:Hastelloy C-276 valve inner part(resistant to water regia and chloride ion stress corrosion);

-Seal structure:dual mechanical seal+nitrogen barrier(prevent media leakage and contamination).

Intelligent self-cleaning:

-Algorithm integration:ultrasonic oscillation drive(frequency 20–40kHz,stripped biofilm);

-Self-diagnosis:Turbidity sensor+microbial fluorescence detection(real-time monitoring of residual risks).

Safety and compliance:

-Sterilization adaptation:IP69K protection+steam penetration design(resistant to 135°C×30min sterilization);

-Data traceability:Blockchain certification valve operation log(compliant with FDA 21 CFR Part 11).

4.Typical application scenarios

Biomedicine:

-Bioreactor culture medium regulation valve(anti-cell contamination);

-Sterile switching valve of vaccine filling line(micro-upgrade accuracy).

Food and beverage:

-Dairy UHT sterilization valve(high temperature resistant to coking of milk);

-Beer brewing CO₂control valve(resistant to carbonic acid corrosion).

Fine Chemicals:

-Electronic grade reagent dispensing valve(compatible with sulfuric acid and hydrofluoric acid mixture);

-Sterile valve for cosmetic raw materials(anti-plaque growth).