描述
PALCLEAN JD-BXG技术工控解析：工业高效过滤与自清洁系统
一、产品概述
PALCLEAN JD-BXG是专为工业洁净室、制药、半导体制造及高精度生产环境设计的高效空气过滤与自清洁系统。其核心功能包括PM2.5/PM10颗粒物过滤、VOC吸附及自清洁振打技术，适用于需要高洁净度与低维护成本的场景。该系统采用模块化设计，支持快速安装与扩展，广泛应用于电子制造、食品加工、化工实验室等领域。
二、核心功能与技术特性
1.高效过滤与净化
多级过滤：
预过滤层：拦截大颗粒物（如灰尘、毛发）。
主过滤层：采用HEPA级滤芯（过滤效率≥99.97%），支持PM2.5/PM10颗粒物去除。
活性炭层：吸附有机废气（VOCs）及异味分子。
自清洁技术：
振打清灰：通过高频振动（频率10-50Hz）自动清除滤芯表面积尘，延长使用寿命。
压差监测：实时检测滤芯压差，智能触发清洁动作。
2.模块化与兼容性
灵活扩展：支持单机或多机串联/并联，适配不同规模的洁净空间（如100级至10万级洁净室）。
工业接口：兼容Modbus RTU和Profinet协议，可集成至DCS或SCADA系统。
3.工业级环境适应性
防护等级：IP55，适应潮湿、粉尘环境。
宽温运行：工作温度范围-20°C至60°C，满足极端工业条件。
抗腐蚀设计：外壳采用316L不锈钢，耐酸碱腐蚀。
三、典型应用场景
半导体制造
洁净室空气循环净化，确保晶圆生产环境无尘无菌。
制药与生物工程
实验室通风系统过滤，防止微生物污染。
食品加工
包装车间空气净化，减少颗粒物对食品质量的影响。
化工与实验室
吸附有毒气体（如甲醇、氯气），保障操作安全。
DS200TCQCG1AJD
DS200TCQCG1AJD
PALCLEAN JD-BXG Technical Industrial Control Analysis:Industrial High-Efficiency Filtration and Self-Cleaning System
1.Product Overview
PALCLEAN JD-BXG is a high-efficiency air filtration and self-cleaning system designed for industrial clean rooms,pharmaceuticals,semiconductor manufacturing and high-precision production environments.Its core functions include PM2.5/PM10 particulate filtration,VOC adsorption and self-cleaning vibration and tapping technology,which are suitable for scenarios where high cleanliness and low maintenance costs are required.The system adopts a modular design,supports rapid installation and expansion,and is widely used in electronic manufacturing,food processing,chemical laboratories and other fields.
2.Core functions and technical characteristics
1.Efficient filtration and purification
Multi-level filtering:
Pre-filter layer:intercepts large particles(such as dust,hair).
Main filter layer:Use HEPA-grade filter element(filtration efficiency≥99.97%)to support the removal of PM2.5/PM10 particulate matter.
Activated carbon layer:adsorbs organic waste gas(VOCs)and odor molecules.
Self-cleaning technology:
Vibration and dust removal:Automatically remove dust from the surface area ofthe filter element through high-frequency vibration(frequency 10-50Hz),extending service life.
Pressure difference monitoring:Real-time detection of filter element pressure difference and intelligently trigger cleaning action.
2.Modularity and compatibility
Flexible expansion:supports single-machine or multi-machine series/parallel connection,and is suitable for clean spaces of different sizes(such as clean rooms of level 100 to 100,000).
Industrial interface:Compatible with Modbus RTU and Profinet protocols,it can be integrated into DCS or SCADA systems.
3.Industrial-grade environmental adaptability
Protection level:IP55,adapt to humid and dusty environments.
Wide temperature operation:Operating temperature range-20°C to 60°C,meeting extreme industrial conditions.
Corrosion-resistant design:The shell is made of 316L stainless steel,which is resistant to acid and alkali corrosion.
3.Typical application scenarios
Semiconductor manufacturing
Clean room air circulation purification ensures that the wafer production environment is dust-free and sterile.
Pharmaceutical and Bioengineering
Laboratory ventilation system filters to prevent microbial contamination.
Food Processing
Air purification in the packaging workshop reduces the impact of particulate matter on food quality.
Chemical Engineering and Laboratory
Adsorb toxic gases(such as methanol and chlorine)to ensure safe operation.
