描述
产品简要说明
POSITION BUS CONTROLLER AA-TIS BOARD是一款专为工业自动化系统设计的高性能运动控制核心，核心功能包括：
多轴同步控制：支持16轴脉冲/方向信号输出，同步精度≤100ns。
实时通信协议：兼容EtherCAT、Profinet及CANopen，主站刷新周期≤200μs。
智能诊断系统：集成硬件级故障检测模块，支持在线诊断与日志记录。
产品详细说明
1.技术架构与创新
分布式控制架构：
多核异步处理：采用双ARM Cortex-R5处理器（主频400MHz），独立处理运动控制与通信任务。
硬件加速引擎：内置FPGA逻辑单元，运动指令执行效率提升30%。
总线协议适配：
EtherCAT优化：支持动态从站配置，节点延迟波动≤20ns。
兼容性扩展：可通过固件升级适配Profinet RT、CANopen FD等协议。
2.核心功能模块
运动控制算法：
插补算法库：支持直线、圆弧、螺旋线插补，轨迹跟踪误差≤0.01%。
动态补偿：集成电机齿槽效应补偿、负载惯量自适应调整模块。
安全防护机制：
冗余通信链路：双EtherCAT环网拓扑，单链路故障切换时间<5ms。
紧急制动控制：支持安全扭矩关断（STO）功能，制动响应时间≤50μs。
3.行业应用适配性
半导体制造：
晶圆台控制：驱动直线电机实现±20μm行程定位，重复精度≤0.5μm。
真空环境兼容：通过ISO 14644-1 Class 1洁净室认证，微粒排放≤0.1个/m³（0.1μm）。
精密加工设备：
五轴联动加工：同步控制主轴与四个旋转轴，加工节拍提升25%。
温度补偿：集成热电偶接口，实时补偿环境温度变化导致的机械形变。
Product brief description
POSITION BUS CONTROLLER AA-TIS BOARD is a high-performance motion control core designed for industrial automation systems,with core functions including:
Multi-axis synchronization control:supports 16-axis pulse/direction signal output,synchronization accuracy≤100ns.
Real-time communication protocol:compatible with EtherCAT,Profinet and CANopen,the main site refresh cycle is≤200μs.
Intelligent diagnostic system:Integrated hardware-level fault detection module,supporting online diagnosis and logging.
Product details
1.Technical Architecture and Innovation
Distributed control architecture:
Multi-core asynchronous processing:adopts dual ARM Cortex-R5 processor(main frequency 400MHz)to independently handle motion control and communication tasks.
Hardware acceleration engine:built-in FPGA logic unit,and the efficiency of motion command execution is increased by 30%.
Bus protocol adaptation:
EtherCAT optimization:supports dynamic slave configuration,node delay fluctuation≤20ns.
Compatibility extension:It can be upgraded through firmware to adapt to Profinet RT,CANopen FD and other protocols.
2.Core functional modules
Motion control algorithm:
Interpolation algorithm library:supports linear,arc,and spiral interpolation,and the tracking error is≤0.01%.
Dynamic compensation:integrated motor cogging effect compensation,load inertia adaptive adjustment module.
Safety protection mechanism:
Redundant communication link:dual EtherCAT ring topology,single link failover time<5ms.
Emergency braking control:supports safe torque off(STO)function,and the braking response time is≤50μs.
3.Industry application adaptability
Semiconductor manufacturing:
Wafer control:Drive linear motor to achieve±20μm stroke positioning,and repeatability accuracy is≤0.5μm.
Vacuum environment compatibility:passed ISO 14644-1 Class 1 clean room certification,particle emissions≤0.1 units/m³(0.1μm).
Precision processing equipment:
Five-axis linkage machining:synchronously control the spindle and four rotation axes,and the machining beat is increased by 25%.
Temperature compensation:Integrated thermocouple interface to compensate for mechanical deformation caused by ambient temperature changes in real time.
