描述
1.产品定位与核心功能
1.1应用场景
工业自动化控制:在电力、能源、化工、冶金、水处理等行业中,作为PLC/DCS系统的输出模块,控制电磁阀、接触器、指示灯、报警器等执行机构。
电力系统自动化:用于变电站综合自动化、发电厂控制,实现断路器分合闸、信号指示、保护装置触发等功能。
安全关键系统:支持冗余配置,适用于需要高可靠性的安全仪表系统(SIS),如紧急停车系统(ESD)。
1.2技术亮点
高可靠性输出:采用固态继电器(SSR)或电磁继电器,具备长寿命、低接触电阻、抗振动特性。
信号隔离:输入/输出端电气隔离,有效抑制共模干扰,保护控制系统免受外部噪声影响。
快速响应:输出延迟<10ms,满足实时控制需求。
模块化设计:支持热插拔,便于维护与扩展,减少系统停机时间。
2.技术规格与详细参数
2.1基础参数
参数规格
型号RED521 1MRK002003-BA
制造商ABB AB(瑞典)
系列ABB 800xA/Advant Master系统
输出类型继电器输出(固态或电磁继电器,具体需参考技术手册)
输出通道数8通道(每组2通道独立,共4组)
负载能力每通道:
-电阻性负载:5A 250V AC/30V DC
-感性负载:2A(需配置抑制电路)
电气隔离输入/输出间:≥2500V AC(1分钟)
通道间:≥1500V AC(1分钟)
输出状态指示LED指示灯:每通道独立显示ON/OFF状态
通信接口背板总线接口:连接至ABB控制器(如AC500、PM500系列)
可选外部通信:通过控制器间接支持Modbus、Profibus等协议
电源要求由控制器供电(通常为24V DC),无需额外电源模块
工作温度-20℃至+60℃(工业级环境适应)
防护等级IP20(需安装在控制柜内)
尺寸(W×H×D)标准机架尺寸(通常为19英寸机架兼容,具体需参考安装手册)
重量约0.3kg(不含连接器)
2.2电气特性
输出触点类型:
常开(NO)触点:默认断开,通电时闭合。
可选常闭(NC)触点(需根据型号确认)。
绝缘电阻:
输入/输出间:>100MΩ(500V DC测试)。
通道间:>100MΩ(500V DC测试)。
机械寿命:
电磁继电器:≥1000万次操作。
固态继电器:≥10亿次操作(无机械磨损)。
2.3安全与认证
安全标准:
IEC 61131-2(可编程控制器硬件标准)。
IEC 60255-26(量度继电器和保护装置电磁兼容要求)。
电磁兼容性:
抗干扰:通过IEC 61000-4-2(ESD)、IEC 61000-4-4(EFT)、IEC 61000-4-5(浪涌)测试。
发射:符合CISPR 22 Class B限值。
认证:
CE(欧盟安全合规)。
UL/cUL(北美市场准入)。
GOST(俄罗斯及独联体市场准入)。
3.产品优势与用户价值
3.1可靠性保障
冗余支持:可与ABB冗余控制器配合使用,实现输出冗余,避免单点故障导致系统停机。
自诊断功能:通过控制器监测输出通道状态,故障时触发报警并记录日志。
宽温设计:适应极端工业环境,如沙漠、高海拔、寒冷地区。
3.2灵活性与易用性
通道独立配置:每通道可单独设置输出类型(NO/NC)、延时时间(需通过软件配置)。
快速接线:采用弹簧式端子或螺钉端子,支持多股导线直接连接,减少接线时间。
状态可视化:LED指示灯直观显示输出状态,便于现场调试与维护。
3.3成本效益
长寿命设计:固态继电器输出模块寿命>10年,降低更换频率与维护成本。
节能设计:低功耗(仅在输出激活时耗电),减少能源消耗。
兼容性:与ABB 800xA、Advant Master、AC500系列控制器完全兼容,避免系统升级时的额外投资。
1.Product positioning and core functions
1.1 Application scenarios
Industrial automation control:In the power,energy,chemical,metallurgy,water treatment and other industries,as the output module of the PLC/DCS system,it controls actuators such as solenoid valves,contactors,indicator lights,and alarms.
Power system automation:used for substation integrated automation and power plant control to realize circuit breaker opening and closing,signal indication,protection device triggering and other functions.
Safety-critical system:supports redundant configuration and is suitable for safety instrument systems(SIS)that require high reliability,such as emergency shutdown systems(ESD).
1.2 Technical highlights
High reliability output:uses solid-state relays(SSR)or electromagnetic relays,with long life,low contact resistance,and anti-vibration characteristics.
Signal isolation:Input/output terminals are electrically isolated to effectively suppress common mode interference and protect the control system from external noise.
Fast response:output delay<10ms,meeting real-time control requirements.
Modular design:supports hot plugging,easy maintenance and expansion,and reduces system downtime.
2.Technical specifications and detailed parameters
2.1 Basic parameters
Parameters Specifications
Model RED521 1MRK002003-BA
Manufacturer ABB AB(Sweden)
Series ABB 800xA/Advant Master system
Output type Relay output(solid-state or electromagnetic relay,please refer to the technical manual for details)
Number of output channels 8 channels(2 channels in each group,4 groups in total)
Load capacity Each channel:
-Resistive load:5A 250V AC/30V DC
-Inductive load:2A(suppression circuit needs to be configured)
Electrical isolation Between input/output:≥2500V AC(1 minute)
Between channels:≥1500V AC(1 minute)
Output status indication LED indicator:Each channel independently displays the ON/OFF status
Communication interface Backplane bus interface:connected to ABB controller(such as AC500,PM500 series)
Optional external communication:indirectly supports Modbus,Profibus and other protocols through the controller
Power supply requirements Powered by the controller(usually 24V DC),no additional power module required
Operating temperature-20℃to+60℃(industrial grade environment adaptation)
Protection level IP20(needs to be installed in the control cabinet)
Dimensions(W×H×D)Standard rack size(usually compatible with 19-inch rack,please refer to the installation manual for details)
Weight About 0.3kg(excluding connector)
2.2 Electrical characteristics
Output contact type:
Normally open(NO)contact:disconnected by default,closed when powered on.
Optional normally closed(NC)contact(need to be confirmed according to the model).
Insulation resistance:
Between input/output:>100MΩ(500V DC test).
Between channels:>100MΩ(500V DC test).
Mechanical life:
Electromagnetic relay:≥10 million operations.
Solid state relay:≥1 billion operations(no mechanical wear).
2.3 Safety and certification
Safety standards:
IEC 61131-2(hardware standard for programmable controllers).
IEC 60255-26(EMC requirements for measuring relays and protection devices).
Electromagnetic compatibility:
Anti-interference:Passed IEC 61000-4-2(ESD),IEC 61000-4-4(EFT),IEC 61000-4-5(surge)tests.
Emission:Meets CISPR 22 Class B limits.
Certification:
CE(EU safety compliance).
UL/cUL(North American market access).
GOST(Russian and CIS market access).
3.Product advantages and user value
3.1 Reliability guarantee
Redundancy support:Can be used with ABB redundant controllers to achieve output redundancy and avoid system shutdown caused by single point failures.
Self-diagnosis function:Monitor the output channel status through the controller,trigger an alarm and record a log when a fault occurs.
Wide temperature design:Adapt to extreme industrial environments,such as deserts,high altitudes,and cold regions.
3.2 Flexibility and ease of use
Channel independent configuration:Each channel can set the output type(NO/NC)and delay time separately(software configuration required).
Quick wiring:Spring terminals or screw terminals are used to support direct connection of multi-strand wires,reducing wiring time.
Status visualization:LED indicator light intuitively displays the output status,facilitating on-site commissioning and maintenance.
3.3 Cost-effectiveness
Long life design:The life of the solid-state relay output module is>10 years,reducing replacement frequency and maintenance costs.
Energy-saving design:Low power consumption(only consumes power when the output is activated),reducing energy consumption.
Compatibility:Fully compatible with ABB 800xA,Advant Master,and AC500 series controllers,avoiding additional investment when upgrading the system.
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