描述
SANYO DENKI-769649产品概述
SANYO DENKI-769649是一款重载型高性能伺服电机，作为SANYO DENKI旗下SANMOTION系列的专用型号，专为高扭矩、高负载应用场景设计。该产品采用特殊强化结构设计，具备超大扭矩输出与卓越抗过载能力，核心功能包括动态负载补偿、抗振动控制、实时故障诊断及恶劣环境适应性。所属SANMOTION R系列重载平台使其在冶金、矿山、港口机械等严苛工业场景中定位为“可靠动力核心”，通过高强度机械设计与智能控制算法，为重型设备提供稳定驱动，显著提升系统运行可靠性与负载适应性。
主要特点和优势
SANYO DENKI-769649的技术特性与竞争优势体现在以下维度：
1.超高扭矩与抗过载设计
峰值扭矩达200Nm，持续扭矩120Nm，采用双轴承支撑与高强度轴设计，过载能力达300%额定扭矩。动态扭矩控制（DTC）技术实时补偿负载突变，适用于起重、挤压等高冲击场景。
2.强化结构与抗振动性能
通过IP68防护等级与抗振动测试（10G加速度），耐受粉尘、油污及剧烈振动。采用特殊涂层磁钢与加强型绕组，耐受高温（150℃）与极端湿度。
3.智能负载监测与故障诊断
集成负载传感器与AI诊断系统，实时监测扭矩、温度、电流数据，提前预警轴承磨损、绕组老化等故障。支持远程状态监测（IoT接口），降低非计划停机风险。
4.高效冷却与长寿命设计
采用液冷+风冷双模式散热系统，温升控制≤60℃，延长绝缘寿命。轴承寿命预测（BLP）功能结合润滑状态监测，维护周期延长至5年。
5.宽电压与宽转速适应性
支持380-480VAC宽电压输入，转速范围0-3,000rpm，适配全球电网标准。低速大扭矩特性（0.1rpm/100Nm），满足精密定位与重载启动需求。
6.精准定位与同步控制
搭载22位绝对值编码器（分辨率4,194,304脉冲/转），定位精度±0.005°。多轴同步误差＜1μs（EtherCAT协议），适用于多机协同的重型生产线。
7.安全冗余与认证合规
符合IEC 61508 SIL 2安全标准，集成安全扭矩关断（STO）、安全速度监控（SSM）及双编码器冗余设计。通过CE、ATEX防爆认证，适用于危险环境。
8.节能优化与低噪音运行
采用磁阻优化设计降低铁损，综合效率达96%。正弦波电流控制（SVC）技术减少电磁噪音，运行音量＜65dB（A），改善工作环境。
9.快速安装与维护设计
模块化接线盒与免工具维护接口，支持快速更换编码器与冷却模块。预留M12传感器接口，便于集成压力、温度监测。
10.定制化参数与驱动兼容
支持参数自定义（如扭矩限制曲线、响应速度曲线），兼容SANYO RS系列与第三方高端驱动器，灵活适配复杂控制系统。
SANYO DENKI-769649以“重载适应性+智能监测+极端环境耐受”为核心，为严苛工业场景提供从稳定性到维护便捷性的全链解决方案，显著降低设备运维成本与故障率。
SANYO DENKI-769649 Product Overview
SANYO DENKI-769649 is a heavy-load high-performance servo motor.As a dedicated model of SANMOTION series under SANYO DENKI,it is specially designed for high torque and high load application scenarios.The product adopts a special reinforced structural design,with super large torque output and excellent overload resistance.The core functions include dynamic load compensation,anti-vibration control,real-time fault diagnosis and harsh environmental adaptability.The SANMOTION R series heavy-load platform is positioned as a”reliable power core”in rigorous industrial scenarios such as metallurgy,mining,and port machinery.Through high-strength mechanical design and intelligent control algorithms,it provides stable driving for heavy equipment,significantly improving system operation reliability and load adaptability.
Main features and advantages
The technical characteristics and competitive advantages of SANYO DENKI-769649 are reflected in the following dimensions:
1.Ultra-high torque and overload resistance design
The peak torque reaches 200Nm and the continuous torque is 120Nm.It adopts dual bearing support and high-strength shaft design,and the overload capacity reaches 300%rated torque.Dynamic torque control(DTC)technology compensates for sudden loads in real time,and is suitable for high-impact scenarios such as lifting and extrusion.
2.Strengthen structure and vibration resistance
Through IP68 protection level and vibration resistance test(10G acceleration),it is resistant to dust,oil and violent vibration.It uses special coated magnet steel and reinforced windings to withstand high temperatures(150℃)and extreme humidity.
3.Intelligent load monitoring and fault diagnosis
Integrated load sensor and AI diagnostic system to monitor torque,temperature and current data in real time,and early warning of bearing wear,winding aging and other faults.Support remote status monitoring(IoT interface)to reduce the risk of unplanned downtime.
4.High-efficiency cooling and long-life design
The dual-mode heat dissipation system is adopted,and the temperature rise control is≤60℃to extend the insulation life.The bearing life prediction(BLP)function combines lubrication status monitoring to extend the maintenance cycle to 5 years.
5.Wide voltage and wide speed adaptability
Supports wide voltage input of 380-480VAC,speed range of 0-3,000rpm,adapts to global power grid standards.Low speed and high torque characteristics(0.1rpm/100Nm),meet the requirements of precision positioning and heavy duty start.
6.Accurate positioning and synchronization control
Equipped with a 22-bit absolute value encoder(resolution 4,194,304 pulses/rpm),positioning accuracy±0.005°.Multi-axis synchronization error is less than 1μs(EtherCAT protocol),suitable for heavy-duty production lines with multiple machines.
7.Safety redundancy and certification compliance
Comply with IEC 61508 SIL 2 safety standards,integrated safety torque shutdown(STO),safety speed monitoring(SSM)and dual encoder redundant design.Passed CE and ATEX explosion-proof certification,suitable for hazardous environments.
8.Energy saving optimization and low noise operation
The magnetoresistive optimization design is used to reduce iron losses,and the overall efficiency reaches 96%.Sine wave current control(SVC)technology reduces electromagnetic noise,operates volume<65dB(A),and improves the working environment.
9.Quick installation and maintenance design
Modular junction box and tool-free maintenance interface,supporting quick replacement of encoder and cooling modules.The M12 sensor interface is reserved for easy integrated pressure and temperature monitoring.
10.Customized parameters are compatible with drivers
Supports custom parameter(such as torque limit curve,response speed curve),is compatible with SANYO RS series and third-party high-end drivers,and is flexibly adapted to complex control systems.
SANYO DENKI-769649 takes”heavy load adaptability+intelligent monitoring+extreme environmental tolerance”as the core,providing a full-chain solution from stability to maintenance convenience for rigorous industrial scenarios,significantly reducing equipment operation and maintenance costs and failure rates.
