描述
1.产品定位与核心功能
SCHENCK 784839是申克(SCHENCK Process GmbH)推出的高精度工业称重传感器,推测属于RTN系列环形应变片传感器或PWS单点式传感器衍生型号。其设计目标为恶劣环境下的动态/静态称重,适用于冶金、化工、轨道交通等领域,精度等级可达C3/C4(误差≤0.013%)。
2.关键技术参数推断
基于申克公开产品线特征(未明确标注784839,但符合以下系列技术规律):
量程范围:
-推测为10–300 t(参考DWB系列粱式传感器量程规律);
-可选小量程型号(如5 kg–500 kg,适配VBB波纹管系列)。
精度与认证:
-分度数:C3(3000分度)或C4(10000分度);
-认证:OIML、ATEX(防爆等级Zone 0/20)。
环境适应性:
-防护等级:IP68/IP69K(完全密封,耐粉尘与液体侵入);
-工作温度:-30°C至+85°C(部分型号支持150°C高温)。
3.典型应用场景
动态轨道衡系统
-适配铁路罐车、矿石运输车辆动态称重(速度4–8 km/h,精度±0.5%);
-支持铁水罐车净重计算(与MULTIRAIL®系统集成)。
工业过程控制
-料仓/料篮静态称重(如钢铁厂钢包称量);
-配料系统精准控制(化工、食品行业±0.05%误差场景)。
4.系统集成与扩展功能
接口与通信:
-数字输出:RS485、ProfiBus或以太网(适配SCHENCK ONE数字化软件);
-模拟输出:4–20 mA标准信号。
配套设备:
-接线盒:VKK 280x系列(支持多传感器组网);
-变送器:VKG20700(带温度补偿与信号调理)。
5.设计与可靠性
机械结构:
-环形或梁式弹性体(抗侧向力干扰,适配冲击载荷);
-材质:不锈钢(17-4 PH)或特种合金钢(表面热镀处理)。
维护特性:
-自诊断功能:内置过压保护与故障报警;
-寿命:30年以上(无故障运行时间超10万小时)。
1.Product positioning and core functions
SCHENCK 784839 is a high-precision industrial weighing sensor launched by SCHENCK Process GmbH.It is speculated to be a derivative model of the RTN series toroidal strain gauge sensor or PWS single-point sensor.Its design goal is dynamic/static weighing in harsh environments,and is suitable for metallurgy,chemical industry,rail transit and other fields,with an accuracy level of C3/C4(Error≤0.013%).
2.Inference of key technical parameters
Based on the features of Schenker’s public product line(not clearly marked 784839,but complies with the following series of technical rules):
Range range:
-Presumably 10–300 t(refer to the range law of the DWB series sensor);
-Optional small range models(such as 5 kg–500 kg,suitable for VBB bellows series).
Accuracy and certification:
-Number of grades:C3(3000 index)or C4(10000 index);
-Certification:OIML,ATEX(Explosion-proof Grade Zone 0/20).
Environmental adaptability:
-Protection level:IP68/IP69K(completely sealed,resistant to dust and liquid intrusion);
-Operating temperature:-30°C to+85°C(some models support high temperatures of 150°C).
3.Typical application scenarios
Dynamic track scale system
-Adapt to dynamic weighing of railway tankers and ore transport vehicles(speed 4–8 km/h,accuracy±0.5%);
-Supports net weight calculation of molten iron tank trucks(integrated with MULTIRAIL®system).
Industrial process control
-Static weighing of silo/basket(such as steel plant ladle weighing);
-Precise control of the ingredients system(±0.05%error scenario in chemical and food industries).
4.System integration and extension functions
Interface and communication:
-Digital output:RS485,ProfiBus or Ethernet(adapted to SCHENCK ONE digital software);
-Analog output:4–20 mA standard signal.
Supporting equipment:
-Terminal box:VKK 280x series(supports multi-sensor networking);
-Transmitter:VKG20700(with temperature compensation and signal conditioning).
5.Design and Reliability
Mechanical structure:
-Annular or beam-type elastomer(resistant to lateral force interference,adapted to impact load);
-Material:Stainless steel(17-4 PH)or special alloy steel(surface hot-dip treatment).
Maintenance features:
-Self-diagnosis function:built-in overvoltage protection and fault alarm;
-Lifespan:more than 30 years(no fault operation time exceeds 100,000 hours).