描述
一、产品定位与核心优势
1.目标应用场景
工业自动化：
数控机床：驱动主轴电机，实现高速切削（最高转速18,000RPM）与高精度定位（±0.001mm）。
输送线：控制传送带电机，支持变频调速（0-100%负载率）与软启动/软停止，减少机械冲击。
机器人领域：
协作机器人关节：驱动无刷直流电机，实现力矩控制（最大扭矩18N·m）与低噪音运行（<55dB），提升人机协作安全性。
AGV/AMR：控制驱动轮电机，支持全向移动（麦克纳姆轮）与动态路径规划，适应复杂物流环境。
新能源车辆：
电动助力转向（EPS）：驱动转向电机，提供精准助力（响应时间<10ms）与故障自诊断，确保行车安全。
电动水泵/油泵：控制泵体电机，实现流量调节（0-100L/min）与能效优化（效率>90%），延长电池续航。
2.核心优势
高性能控制算法：
FOC（磁场定向控制）：通过Clark/Park变换解耦电机电流，实现转矩与磁通的独立控制，提升动态响应速度。
无传感器矢量控制：基于反电动势观测器估算转子位置，省去霍尔传感器或编码器，降低系统成本与复杂度。
高集成度设计：
三合一功率模块：集成IGBT/MOSFET、驱动芯片、保护电路，体积缩小40%，便于嵌入式安装。
内置CAN/RS-485通信：支持Modbus RTU、CANopen、EtherCAT协议，可与PLC、HMI、上位机无缝对接。
高可靠性保障：
IP65防护等级：外壳采用铝合金压铸+硅胶密封，防尘防水，适应潮湿、油污、粉尘等恶劣环境。
宽温工作范围：支持-40℃~+85℃运行，满足极寒（如北极科考）或高温（如冶金车间）场景需求。
二、硬件规格与性能
1.电气参数
输入电压：
直流24V/48V（可选），支持电池供电或开关电源供电，电压波动范围±20%。
输出功率：
额定功率：1.5kW（24V输入时）或3kW（48V输入时），峰值功率可达2倍额定值（持续10s）。
电机适配：
适用电机类型：无刷直流电机（BLDC）、永磁同步电机（PMSM）。
电机极对数：2~8极，支持星形（Y）或三角形（Δ）接法。
电机转速范围：0~18,000RPM，通过PWM调速实现无级变速。
2.控制接口
数字输入/输出（DIO）：
4×数字输入：支持PNP/NPN型传感器，可配置为正反转控制、使能、急停等功能。
2×数字输出：提供OC门（开集电极）输出，用于故障报警、运行状态指示。
模拟接口：
1×模拟输入（0-10V/4-20mA）：用于外部速度给定或转矩给定，分辨率12位。
1×模拟输出（0-10V）：反馈电机实际转速或电流，便于闭环控制。
编码器接口：
支持增量式编码器（ABZ相）：分辨率1,000~10,000PPR（脉冲/转），用于高精度位置反馈。
可选霍尔传感器接口：通过3×霍尔信号（U/V/W）估算转子位置，降低系统成本。
3.保护功能
过流保护：
硬件过流检测：通过电流采样电阻实时监测电机电流，超过额定电流150%时立即关断功率管。
软件过流限幅：通过PI调节器限制输出电流，防止电机堵转或过载。
过压/欠压保护：
输入电压监测：当电压>60V（24V输入）或>120V（48V输入）时触发过压保护，<18V（24V输入）或<36V（48V输入）时触发欠压保护。
过热保护：
NTC温度传感器：内置于功率模块，当温度>105℃时降额运行，>125℃时停机保护。
三、软件功能与调试工具
1.配套软件
Sinano Drive Studio：
参数配置：通过PC端软件设置电机参数（极对数、电阻、电感）、控制模式（速度/转矩/位置）、PID参数。
实时监控：显示电机转速、电流、温度、故障代码等运行数据，支持数据记录与回放。
自动调谐：一键完成电机参数识别与PID整定，简化调试流程。
2.通信协议
CANopen：
对象字典（OD）：支持SDO（服务数据对象）、PDO（过程数据对象）通信，实现实时控制与状态反馈。
预定义连接集：兼容CiA 402（设备规范），可直接接入EtherCAT、Powerlink等工业以太网。
Modbus RTU：
主从模式：作为从站响应主站（PLC/HMI）的查询指令，支持功能码03（读保持寄存器）、06（写单个寄存器）。
I.Product Positioning and Core Advantages
1.Target Application Scenarios
Industrial Automation:
CNC Machine Tools:Drives spindle motors,achieving high-speed cutting(maximum speed 18,000 RPM)and high-precision positioning(±0.001mm).
Conveyor Lines:Controls conveyor belt motors,supporting variable frequency speed regulation(0-100%load factor)and soft start/stop to reduce mechanical shock.
Robotics:
Collaborative Robot Joints:Drives brushless DC motors,achieving torque control(maximum torque 18 N·m)and low-noise operation(<55dB),enhancing safety in human-robot collaboration.
AGV/AMR:Controls drive wheel motors,supporting omnidirectional motion(Mecanum wheels)and dynamic path planning to adapt to complex logistics environments.
New Energy Vehicles:
Electric Power Steering(EPS):Drives the steering motor,providing precise power assistance(response time<10ms)and fault self-diagnosis to ensure driving safety.Electric Water/Oil Pump:Controls the pump motor to achieve flow regulation(0-100 L/min)and optimize energy efficiency(efficiency>90%),extending battery life.
2.Core Advantages
High-Performance Control Algorithm:
FOC(Field-Oriented Control):Decouples motor currents through Clark/Park transforms,enabling independent control of torque and flux,improving dynamic response.
Sensorless Vector Control:Estimates rotor position based on a back-EMF observer,eliminating the need for Hall sensors or encoders,reducing system cost and complexity.
Highly Integrated Design:
Three-in-One Power Module:Integrates IGBT/MOSFET,driver IC,and protection circuitry,resulting in a 40%smaller footprint for easy embedded installation.
Built-in CAN/RS-485 Communication:Supports Modbus RTU,CANopen,and EtherCAT protocols,enabling seamless integration with PLCs,HMIs,and host computers.High Reliability Guarantee:
IP65 Protection Rating:The housing is constructed of die-cast aluminum alloy with silicone seals,providing dust and water resistance and adapting to harsh environments such as moisture,oil,and dust.
Wide Operating Temperature Range:Supports operation from-40°C to+85°C,meeting the requirements of extreme cold(such as Arctic expeditions)or high temperatures(such as metallurgical workshops).
II.Hardware Specifications and Performance
1.Electrical Parameters
Input Voltage:
DC 24V/48V(optional),supports battery power or switching power supply,with a voltage fluctuation range of±20%.
Output Power:
Rated Power:1.5kW(at 24V input)or 3kW(at 48V input),with peak power up to twice the rated value(for 10 seconds).
Motor Compatibility:
Applicable Motor Types:Brushless DC Motor(BLDC),Permanent Magnet Synchronous Motor(PMSM).
Motor Pole Pairs:2 to 8,supporting star(Y)or delta(Δ)connections.Motor speed range:0-18,000 RPM,with stepless speed control via PWM.
2.Control Interface
Digital Input/Output(DIO):
4x digital inputs:Support PNP/NPN sensors and can be configured for forward/reverse control,enable,emergency stop,and other functions.
2x digital outputs:Provide OC gate(open collector)outputs for fault alarms and operating status indication.
Analog Interface:
1x analog input(0-10V/4-20mA):For external speed or torque reference,with 12-bit resolution.
1x analog output(0-10V):Provides feedback on actual motor speed or current for closed-loop control.
Encoder Interface:
Supports incremental encoders(ABZ phases):Resolution 1,000-10,000 PPR(pulses per revolution)for high-precision position feedback.Optional Hall Effect Sensor Interface:Estimates rotor position using 3x Hall Effect signals(U/V/W),reducing system cost.
3.Protection Functions
Overcurrent Protection:
Hardware Overcurrent Detection:Real-time motor current is monitored via a current sampling resistor,immediately shutting down the power transistors when the current exceeds 150%of the rated current.
Software Overcurrent Limiter:Output current is limited using a PI regulator to prevent motor stall or overload.
Overvoltage/Undervoltage Protection:
Input Voltage Monitoring:Overvoltage protection is triggered when the voltage exceeds 60V(24V input)or>120V(48V input),and undervoltage protection is triggered when the voltage is<18V(24V input)or<36V(48V input).
Overtemperature Protection:
NTC Temperature Sensor:Built into the power module,derating occurs when the temperature exceeds 105°C,and shutdown occurs when the temperature exceeds 125°C.III.Software Functions and Debugging Tools
1.Supporting Software
Sinano Drive Studio:
Parameter Configuration:Set motor parameters(pole pairs,resistance,inductance),control mode(speed/torque/position),and PID parameters via PC-based software.
Real-Time Monitoring:Displays operating data such as motor speed,current,temperature,and fault codes,supporting data recording and playback.
Auto-Tuning:Completes motor parameter identification and PID tuning with one click,simplifying the debugging process.
2.Communication Protocol
CANopen:
Object Dictionary(OD):Supports SDO(Service Data Object)and PDO(Process Data Object)communication,enabling real-time control and status feedback.
Predefined Connection Set:Compatible with CiA 402(Device Profile),enabling direct integration into industrial Ethernet networks such as EtherCAT and Powerlink.
Modbus RTU:
Master-Slave Mode:Responds to master(PLC/HMI)queries as a slave,supporting function codes 03(Read Holding Register)and 06(Write Single Register).
ABB Model: GBU72 3BHE055094R0002 Model: 3BHE055094R0002 GBU72 Model: GBU72 Model: 3BHE055094R0002 Model: 3BHE031197R0001 Model: 3BHB030310R0001 Model: 73BHE055094R0002 GBU72 Model: 73BHE055094R0002 Model: GBU72 Model: ABB PCS6000 PRODUCT FAMLIY ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101
