描述
1.产品定位与核心功能
VPMI-1-824032推测为新一代高可靠性阀门状态监测与控制单元,定位关键基础设施的阀门全生命周期管理,聚焦毫米级定位精度、多物理量融合感知与AI驱动的预测性维护。其核心功能包括:
精准控制:
-阀位调节:分辨率0.005%CV(支持微调至单圈1000细分);
-力矩保护:动态过载阈值设定(防止卡死)。
多模态监测:
-振动分析:加速度传感器(频段5-5000Hz);
-温度监测:光纤光栅传感(精度±0.1°C)。
2.关键技术参数
项目典型规格
控制信号
-输入:FOUNDATION Fieldbus H1/HSE;
-输出:EtherCAT同步驱动(支持轴组协同);
防护等级IP69K(高压蒸汽清洁)、防爆认证Ex mb IIC T5
通信接口
-5G URLLC(超低时延切片网络);
-ZigBee Sub-GHz(长距离厂内组网);
供电模式
-本质安全:24VDC±5%(隔离栅功率<2W);
-无线充电:Qi 2.0标准(应急维护模式);
3.功能特性
AI诊断引擎:
-阀芯磨损预测:LSTM神经网络(训练数据涵盖20类失效模式);
-泄漏溯源:声发射与压力降联合分析(定位精度±1cm)。
边缘智能:
-本地推理:NXP i.MX 8M Mini处理器(运行TensorFlow Lite模型);
-数据压缩:小波变换算法(带宽占用降低70%)。
安全冗余:
-双传感器表决:主(电容式)+备(光纤式)阀位检测;
-机械应急锁:手动Overrides手轮(防网络攻击)。
1.Product positioning and core functions
VPMI-1-824032 is speculated to be a new generation of high-reliability valve status monitoring and control unit,which locates the full life cycle management of key infrastructure,focusing on mm-level positioning accuracy,multi-physical quantities fusion perception and AI-driven predictive maintenance.Its core functions include:
Accurate control:
-Valve position adjustment:resolution 0.005%CV(supports fine adjustment to single-turn 1000 subdivision);
-Torque protection:Dynamic overload threshold setting(prevents stuck).
Multimodal monitoring:
-Vibration analysis:Acceleration sensor(band 5-5000Hz);
-Temperature monitoring:Fiber grating sensing(accuracy±0.1°C).
2.Key technical parameters
Project Typical Specifications
Control signal
-Input:FOUNDATION Fieldbus H1/HSE;
-Output:EtherCAT synchronous drive(supports axis group coordination);
Protection level IP69K(high pressure steam cleaning),explosion-proof certification Ex mb IIC T5
Communication interface
-5G URLLC(ultra-low latency slicing network);
-ZigBee Sub-GHz(long-distance plant networking);
Power supply mode
-Intrinsic safety:24VDC±5%(isolation gate power<2W);
-Wireless charging:Qi 2.0 standard(emergency maintenance mode);
3.Functional characteristics
AI Diagnostic Engine:
-Spool wear prediction:LSTM neural network(training data covers 20 types of failure modes);
-Leakage traceability:joint analysis of acoustic emission and pressure drop(positioning accuracy±1cm).
Edge Intelligence:
-Local reasoning:NXP i.MX 8M Mini processor(running TensorFlow Lite model);
-Data compression:Wavelet transformation algorithm(bandwidth usage is reduced by 70%).
Security redundancy:
-Dual sensor voting:main(capacitor type)+backup(fiber type)valve position detection;
-Mechanical Emergency Lock:Manual Overrides Handwheel(anti-cyber attack).