描述
一、产品定位与核心功能
1.目标应用场景
工业自动化控制柜:
用于PLC输入/输出模块、传感器、执行器的电源和信号连接,支持24V DC或220V AC电压等级,满足IEC 61131-3标准的电气接口需求。
电力配电系统:
在低压配电箱、开关柜中,作为主回路或控制回路的接线端子,承载电流范围从几安培到几十安培,适用于照明、电机启动、变频器控制等场景。
过程控制与仪表系统:
连接温度变送器、压力变送器、流量计等现场仪表,通过抗振动设计确保长期稳定运行,减少因接触不良导致的测量误差。
2.核心功能
弹簧笼式连接技术:
采用魏德米勒专利的弹簧压力连接,通过预压弹簧片夹紧导线,无需工具拧紧螺丝,实现单手操作,连接时间<5秒/端子。
高可靠性接触:
弹簧片材质为高弹性铜合金(CuSn6),表面镀锡(Sn)或银(Ag),确保低接触电阻(<0.5mΩ)和抗腐蚀性能,适用于潮湿、盐雾等恶劣环境。
多导线兼容性:
支持单股导线(0.2-4mm²)、多股导线(0.2-2.5mm²)、带冷压端头导线的直接连接,无需额外处理,适应不同安装习惯和导线类型。
模块化设计:
端子可自由组合,通过桥接件实现多端子并联,满足大电流或等电位连接需求,同时支持标记条安装,便于线路标识和维护。
二、技术规格与性能参数
1.电气参数
额定电压:
AC:400V(50/60Hz),适用于工业三相电源分配。
DC:60V,适用于24V DC控制回路。
额定电流:
单端子:24A(基于4mm²导线,环境温度40℃),满足小型电机或传感器供电需求。
并联端子:通过桥接件连接2个端子,电流容量提升至48A,适用于大功率负载。
绝缘电阻:
>1000MΩ(500V DC测试),确保相邻端子间无漏电风险。
耐压强度:
2.5kV AC/1分钟,符合IEC 60947-1标准,适用于工业电网的瞬态过电压防护。
2.机械参数
导线截面范围:
单股导线:0.2-4mm²(AWG 24-12)。
多股导线:0.2-2.5mm²(AWG 24-14),需带冷压端头或搪锡处理。
接线方式:
直插式:将导线垂直插入弹簧笼开口,弹簧片自动夹紧。
工具辅助式:使用魏德米勒专用操作工具(如ZDV 1.6)可释放弹簧压力,便于导线拆卸。
安装方式:
35mm DIN导轨安装,兼容TS35/7.5和TS35/15标准导轨,支持水平或垂直方向安装。
尺寸与重量:
单端子尺寸:宽度6.2mm×高度54mm×深度38mm,占用空间小,适合高密度布线。
重量:约10g/端子,减轻控制柜承重负担。
I.Product Positioning and Core Functions
1.Target Application Scenarios
Industrial Automation Control Cabinets:
Used for power and signal connections for PLC input/output modules,sensors,and actuators.Supporting 24V DC or 220V AC voltage levels,it meets the electrical interface requirements of the IEC 61131-3 standard.
Power Distribution Systems:
In low-voltage distribution boxes and switchgear,it serves as a terminal block for main or control circuits.It carries currents ranging from a few amperes to tens of amperes and is suitable for applications such as lighting,motor starting,and inverter control.
Process Control and Instrumentation Systems:
Connects field instruments such as temperature transmitters,pressure transmitters,and flow meters.Its vibration-resistant design ensures long-term stable operation and reduces measurement errors caused by poor contact.2.Core Features
Spring-Cage Connection Technology:
Utilizing Weidmüller’s patented spring-cage connection,pre-loaded springs clamp the conductors.Tightening the screws requires no tools,enabling one-handed operation and a connection time of less than 5 seconds per terminal.
High-Reliability Contact:
The springs are made of a highly elastic copper alloy(CuSn6)with a tin(Sn)or silver(Ag)surface plating,ensuring low contact resistance(<0.5mΩ)and corrosion resistance,making them suitable for harsh environments such as humidity and salt spray.
Multi-Wire Compatibility:
Supports direct connection of solid-strand wires(0.2-4mm²),stranded wires(0.2-2.5mm²),and wires with ferrules,without the need for additional processing,accommodating various installation practices and wire types.
Modular Design:
Terminals can be freely combined,allowing for parallel connection of multiple terminals using bridges to meet high current or equipotential bonding requirements.Marking strips can also be installed for easy line identification and maintenance.II.Technical Specifications and Performance Parameters
1.Electrical Parameters
Rated Voltage:
AC:400V(50/60Hz),suitable for industrial three-phase power distribution.
DC:60V,suitable for 24V DC control circuits.
Rated Current:
Single Terminal:24A(based on 4mm²wire,ambient temperature 40°C),meeting the power supply needs of small motors or sensors.
Parallel Terminals:Connecting two terminals via a bridge increases the current capacity to 48A,suitable for high-power loads.
Insulation Resistance:
>1000MΩ(tested at 500V DC),ensuring no leakage risk between adjacent terminals.
Withstand Voltage:
2.5kV AC/1 minute,in compliance with IEC 60947-1 standard,suitable for transient overvoltage protection in industrial power grids.
2.Mechanical Parameters
Wire Cross-Section Range:
Solid Wire:0.2-4mm²(AWG 24-12).Stranded wire:0.2-2.5 mm²(AWG 24-14),with ferrules or tinned finish.
Wiring Method:
Push-in:Insert the wire vertically into the spring cage opening,and the spring automatically clamps.
Tool-Assisted:Use a Weidmüller special operating tool(such as the ZDV 1.6)to release spring pressure,facilitating wire removal.
Mounting Method:
35 mm DIN rail mounting,compatible with TS35/7.5 and TS35/15 standard rails,supports horizontal or vertical mounting.
Dimensions and Weight:
Single terminal dimensions:6.2 mm width×54 mm height×38 mm depth,taking up minimal space and suitable for high-density wiring.
Weight:Approximately 10 g per terminal,reducing the load on the control cabinet.
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